Model: EXC-1500 - A pinnacle of precision engineering, the EXC-1500 from Zhejiang Haosheng Intelligent Equipment Co., Ltd. is meticulously designed to deliver unparalleled performance in high-speed paper cutting. Tailored for those who demand efficiency and excellence, this model stands out as the ultimate choice for automatic sheeting solutions, ensuring your operations run smoothly and effortlessly.
Product Description
1. The EXC series double knife sheeter is engineered with an innovative synchronic rotary design, powered by a high-capacity AC servo motor. This state-of-the-art machinery ensures precision and delivers impeccably clean cuts, setting a new standard in accuracy and efficiency.
2. Incorporating our patented embedded cutting head design, this machine ensures a flawlessly straight cutting cross profile that meticulously prevents fiber pull-out. This crucial advancement dramatically reduces paper hair, making it an indispensable tool for cutting an array of materials including cardboard, coated paper, Kraft paper, cultural paper, art paper, duplex, and packaging paper, all up to 1000gsm in weight.
3. HOUSENG machines are at the forefront of sheet cutter production, with a proven track record among top cosmetics and pharmaceutical packaging clients. These machines promise unmatched reliability, ensuring your products maintain optimal performance over the long term. By integrating this advanced technology, you can significantly enhance product quality, reduce costs, and boost operational efficiency.
4. Featuring an infrared automatic alignment system, the machine incorporates a sophisticated roll and edge alignment system. Operators simply input the desired width into the touch screen, enabling automated front and back roll alignment. This system enhances simplicity, eliminating the risks of loose ends and wrinkles caused by misalignment during reception and threading, which also contributes to waste reduction. Working seamlessly with the infrared automatic calibration system, it allows for dynamic size changes of cut paper, all managed by a precise servo motor. The correction system, utilizing a CCD correction sensor, supports both EPC and LPC line tracking for enhanced accuracy and performance.
Application
Cutting reel (roll paper) into sheets: Experience unparalleled precision and efficiency with our state-of-the-art High Speed Paper Cutting Machine. Specifically engineered for transforming roll paper into perfectly cut sheets, this machine ensures seamless, high-quality sheeting solutions that cater to a variety of industrial needs. Designed by Zhejiang Haosheng Intelligent Equipment Co., Ltd., our cutting machine offers unrivaled speed and accuracy that enhances productivity like never before.
Technicals
According to HOUSENG MACHINE, our cutting-edge paper cutting machines are primarily deployed in Paper Mills and Printing Houses, among other applications.
The core processing sequence includes: Unwinding, Feeding, Cutting, Conveying, and Collecting.
Prestigious International CertificationsWe proudly possess CE Certification along with the esteemed ISO 9001:2015.
Standard Configuration Details
(1) The base paper holder clamping arm is engineered from ductile iron, cast with a specialized process to ensure high strength and permanent non-deformation, providing ultimate safety for the base paper holder clamping arm.
(2) The entire machine utilizes original bearings imported from F.AG & NSK, ensuring optimal performance and reliability.
(3) The whole machine incorporates high-quality imported electrical components including Siemens from Germany, Mayor from Germany, Dichtomatik from Germany, and Nidec from Japan (formerly known as CT UK), ensuring robust and efficient functionality.
(4) The conveyor belt features the superior quality of the Germany Siegling brand, ensuring durability and precision.
(5) Achieving an impressive cutting accuracy of up to ±0.15mm, the machine operates at a remarkable speed of up to 400 cuts per minute.
(6) The rear cutting knife is crafted from high-precision Germany tungsten steel, guaranteeing precision and resistance to deformation, with an easily adjustable blade for convenience.
(7) Features a user-friendly touch screen operation interface available in both English and Chinese for seamless operation.
Services
1.Installation & Training
Our highly qualified technicians are dispatched directly to your location to ensure seamless installation and optimal start-up of the machines, all provided at no additional cost.
Beyond just installation, Haosheng's seasoned engineers take a hands-on approach to guide your workforce through an in-depth, comprehensive start-up training session focused on the machine's functions, empowering them to operate it with precision and skill.
Our training is meticulously customized to meet each client's unique requirements, and the training agenda is crafted collaboratively with the client, ensuring absolute satisfaction.
2. Warranty Services
Within the warranty period, should you require any spare parts for the machine, rest assured we will deliver them to you without delay.
3. Customer Service
We provide an extensive suite of services, encompassing comprehensive support, timely spare parts supply, and swift maintenance solutions, with the convenience of remote support or the swift deployment of local engineers to ensure your paper sheeter operates effortlessly and efficiently at all times.
After Sales Service
Our commitment to excellence shines through in our unmatched, highest quality service.: Experience the expertise of our professional engineers as they provide comprehensive online technical guidance tailored to your needs..
Warranty: 1 Enjoy peace of mind with our 1-year warranty starting from the moment you receive your machine. We ensure a smooth operation by providing spare parts free of charge during the warranty period. (Please note that freight charges may apply.)
Main Technical Parameter:
1. Machine Dimensions: Expansive yet efficient at 19000*5200*2530mm; a true powerhouse crafted for precision.
2. Robust Build: With a substantial weight of 22000kgs, this machine assures stability and durability.
3. Power Specifications: Operates on a 380V, 108kw, 3-phase system, ensuring consistent and reliable performance.
4. Secure Packaging: Transported safely in a combination of two 40HQ Containers.
5. Versatile Paper Handling: Accommodates a wide range of paper weights from 80 to 1000GSM, offering flexibility for diverse applications.
6. Precision Cutting: Achieves an exceptional cutting accuracy of ± 0.15mm, guaranteeing exacting standards.
(Optimized for precision, the machine delivers a cutting length accuracy of ±0.1mm for 1000mm, with a remarkable ±0.1% tolerance during acceleration or deceleration, depending on web density and material.
The specifications reflect optimal performance under stable and correct operational conditions, ensuring the precise length is maintained during single-roll cutting processes.
7. Adjustable Cutting Length: Offers a versatile range from 400mm to 1650mm, easily adaptable for various production needs.
8. Reel Diameter Capacity: Handles reels with diameters ranging from 700mm to a maximum of 1800mm (71), offering broad usability.
9. Expansive Cutting Width: Provides a maximum paper cutting width of 1500mm, ideal for large-scale projects.
10. Efficient Trimming: Equipped with 3 pairs of slitter knives, designed specifically for precise trimming tasks.
11. Air Pressure Specifications: Requires an air pressure source of 0.8Mpa, ensuring optimal pneumatic operations.
12. Impressive Stack Height: Capable of reaching a maximum stack height of 1500mm, including the pallet, for efficient storage.
13. Roll Construction: Crafted from a durable steel tube with a chrome-plated surface for enhanced resilience and longevity.
Function description:
1. UNWINDER STAND (This component comes equipped with a motorized brake system, ensuring seamless operation.)
Type: Designed with a robust double arm for paper core handling. Compatible with cores of sizes 3", 6", and 12". Roll Rack
Ingenious design with 2 unwind pickups located at the rear of the machine, structurally capable of supporting reels weighing approximately2500 kg. Hydraulic control for all vertical movements, managed centrally from the console using selectors that govern solenoid valves.
Oil pressure system precisely manages the paper arm's movements, allowing stable, rapid lifting and effortless operation.
Brake Device : 4 sets
Each disc is outfitted with 4 brake pieces. The main panel hosts a sophisticated brake unwind control. The PLC system orchestrates reel rotation 8 times per turn, precisely maintaining paper tension as dictated by the operator's initial settings. A tension sensor in the unwinding section communicates with the PLC, ensuring the brake adapts to real-time tension values.
Bottom-mounted tension sensors on the guide roll send electrical signals to the controller, which automatically adjusts the unwinding brake to maintain the target tension.
The system integrates Italy's RE tension control system and superior pneumatic components, ensuring stable brake control and precise aerodynamic actions.
2. Cutting Unit (sychro)
The Double KNIFE cutting unit features a synchronized rotary cutting knife, akin to scissors, ensuring smooth, precise cuts on paper ranging from 150 gsm to 1000 gsm. Powered by Japan Nidec (UK CT), the knife roller offers exceptional precision. The rotary sheeter groove, crafted with advanced imported processing technology, achieves top-tier accuracy and stability. The high-quality gearbox with no-clearance design gears ensures tool stability during high-speed operation, eliminating scratches and light spots, and delivering neat, clean cuts.
3. Electronic control
This segment features a German-imported Siemens PLC and Japan Nidec (UK CT) servo drive control system, streamlining operations with enhanced automation. Enter cutting lengths, quantities, and total finished product count directly via the touch screen. Real-time displays of actual cutting lengths and amounts are available. The high-efficiency Japan Nidec (UK CT) servo-driven rotary knife shaft, combined with an energy storage tank, reduces power consumption, elevates efficiency, and cuts production costs.
4. The delivery section employing automatic paper handling equipment (Incorporates jogger and vibrating devices)
Features a lift mechanism for stacked paper to considerable heights, with automatic descent. The stacker table offers three-sided shake finishing functions and one fixed plate, vibrationally and laterally positioned to each pallet. The front jogger and two side plates on a transverse support can be adjusted as needed. High-quality pneumatic systems facilitate motor-driven lateral paper adjustments, enhancing operational simplicity and safety.
5. Department of transportation
Experience unparalleled precision and ease with our patented adjustable ratio wheel and seamless operation. Our innovative design, coupled with slow synchronization and cutting-edge buffer speed bumps, ensures a flawless paper folding process. Enjoy superior results as it prevents onslaughts and scratches, leaving no trace or spots on your paper.
6. Introducing the revolutionary New Anti-curvature device (2 sets decurler)
Our advanced decurler device masterfully removes curls from the roll, providing a flatter paper surface. This innovation significantly enhances paper roll tension stability, promoting seamless operation and optimal results.
Decurler Bar: Engineered with a steel bar type, supported by bearings. The bar's surface is expertly chrome plated for enduring performance.
Paper Roll: Expertly finished with surface chrome plating for enhanced durability and performance.
7. Automatic marking machine (Tab inserter device)
Achieve flawless precision with our tab inserter device. Operators need only input data into the user-friendly man-machine interface.
The machine effortlessly marks the desired quantity of paper based on your settings, ensuring precision and efficiency.
Featuring a specialized device that introduces a paper-tab directly into the pallet, simplifying your workflow.
Operators can pre-set the number of sheets between tabs, offering complete control.
Tabs are expertly inserted in the paper direction into pallets, streamlining the process.
Managed with precision by the PLC, tabs are inserted once the pre-set sheet count is reached.
Tabs are seamlessly inserted between sheets, optimizing your pallet organization.
Our tab-inserter offers dual control, both automatic via the PLC or manual with two specialized keys,
allowing for precise paper strip feeding and cutting for ultimate flexibility.
8. Slitting knife
Elevate your production efficiency with our quick-change slitting & trimming knives. Smart and precision mechanical hands facilitate rapid changes, optimizing performance for varying paper sizes. Choose from electronic, automatic, manual, Siamese, or press-cutting knife types for tailored cutting solutions.
9. Tubes and pipes for dust removal system
Our dedicated dust removal system, equipped with a suction cavity and piping, efficiently clears dust post-longitudinal cutting, maintaining a pristine work environment.
10. The Main Machine Structure
Built with high-quality nodular cast iron, our main machine structure undergoes finite element analysis and mechanical vibration optimization, ensuring stability and longevity. Precision machining perfects transmission component resonance, enhancing operational stability and extending bearing life.
11. Static eliminating system
Our anti-static bar effectively neutralizes static electricity from sheets, ensuring a smooth and efficient process.
12. Full mesh belt
The conveyor's full-width mesh belt improves paper surface smoothness and eliminates edge impact risks. With an integrated suction fan, the mesh belt ensures stable high-speed operation and complete width adsorption.
13. Pallet pile weighing & height measurement
Our weighing system, utilizing German technology, accurately displays pallet pile weights in real-time. The 4-horizontal and 4-vertical structure prevents scale damage and measurement errors from pallet pile displacement.
Measure pallet pile height with our laser rangefinder, which calculates height using laser pulse flight time or photoelectric signal amplitude for precise results.
14. Infrared align auto-adjustment
Paper rolls alignment: Experience seamless precision with our intuitive touch screen interface! Simply input the desired width, and watch as our system performs automatic alignment of both front and back paper rolls. This ensures flawless alignment, eliminating the common issues of looseness and wrinkles, and significantly reducing waste. Our state-of-the-art system collaborates effortlessly with the order auto-changing system, all masterfully controlled by a cutting-edge servo motor. Embrace accuracy with our CCD correction sensor, and stay on track with enhanced EPC and LPC line tracking capabilities.
15. Dedusting system
Discover unparalleled efficiency with our innovative dedusting system! The blue high-viscosity roller expertly captures dust particles from the paper, while the white dedust roller, powered by a cylinder, skillfully removes dust from the blue roller. The process is streamlined with the easy-to-remove viscous film on the white roller, representing the pinnacle of effectiveness in high-speed environments. This groundbreaking system is your solution to maintaining immaculate paper surfaces, ensuring optimal performance and addressing all issues related to paper dust with ease.
About US
ZHEJIANG HAOSHENG INTELLIGENT EQUIPMENT CO.,LTD.
HOUSENG is a leading company in China to produce sell sheet cutting machine /reel to sheet paper ,HOUSENG on extensive experience and fast develop speed in this field. Start from 2001, high performance models have evolved thanks to the commitment and know-how of our employees, intensive research and development, and the steady exchange with our customers on their needs and ideas .
In the light of such policies as adapting to market demands, basing on science&technology and seeking market share through quality, HOUSENG aims to reduce cost and market competition, providing better services for customer at home and abroad, and help customers to obtain greater benefits. |
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