Model: EXC-1500 - Elevate your production capabilities with our state-of-the-art EXC-1500 model. This cutting-edge solution is meticulously engineered to streamline and significantly enhance your paper board cutting and production processes. Experience the pinnacle of efficiency and precision with a device that promises unmatched reliability and performance.
Product Description
1. Introducing the EXC Series Double Knife Sheeter, where innovative engineering meets sophisticated design. This cutting-edge device incorporates a synchronic rotary mechanism driven by a powerful AC servo motor, ensuring unmatched precision and a perfectly clean cut every time. Elevate your cutting capabilities with this pioneering technology that sets a new benchmark in the industry.
2. Experience the next level of cutting excellence with our patented embedded cutting head design. This unique feature guarantees an impeccable straight cross profile, eliminating pesky fiber pull-out and paper hairs. Ideal for cutting a wide range of materials like cardboard, coated paper, Kraft paper, culture paper, and more, this advancement effortlessly handles weights up to 1000gsm, ensuring versatility and perfect results.
3. The HOUSENG machine exemplifies unmatched excellence in sheet cutting production, earning trust from leading cosmetics and pharmaceutical packaging clients. Its zero-risk, long-term reliability ensures your products have superior quality, lower costs, and increased efficiency. Opt for this machine to propel your business into the future with confidence and success.
4. Simplify your cutting operations with our advanced infrared automatic alignment system. This intuitive machine allows you to effortlessly input desired widths on the touchscreen, enabling automatic roll alignment that prevents loose ends and wrinkles. Seamlessly integrated with infrared automatic calibration, it supports dynamic paper size changes, while the servo motor control, CCD correction sensors, and EPC/LPC line tracking ensure optimal precision and minimal waste.
Application
Cutting reel (roll paper) into sheets: Discover the unparalleled precision and efficiency of our Advanced Slitting Machine, masterfully designed to transform reel paper into flawlessly crafted sheets. This groundbreaking innovation guarantees unmatched accuracy and speed, propelling your paperboard cutting and production processes to unprecedented levels of excellence.
Technicals
Introducing the state-of-the-art Advanced Slitting Machine by HOUSENG MACHINE, meticulously crafted for unparalleled paper cutting proficiency. Tailored for supreme functionality in Paper Mills and Printing Houses, it redefines benchmarks in operational efficiency and precision cutting.
Experience seamless and optimized processing stages including: Unwinding, meticulous Feeding, precision Cutting, efficient Conveying, and organized Collecting, ensuring a streamlined workflow.
Prestigious International CertificationsThis model proudly boasts CE Certification and ISO 9001:2015, affirming its alignment with global standards of compliance and quality excellence.
Comprehensive Standard Configuration
(1) The base paper holder clamping arm, ingeniously crafted from ductile iron using a specialized casting process, delivers superior strength and steadfast form, guaranteeing utmost safety and durability of the base paper holder clamping arm.
(2) Outfitted with original bearings from the world-renowned brands F.AG & NSK, the machine assures unrivaled reliability and long-lasting performance.
(3) Our system integrates top-tier imported electrical components from industry giants: Siemens and Mayor of Germany, Dichtomatik from Germany, and Nidec of Japan, previously known as CT UK, ensuring superior quality and reliability.
(4) The conveyor belt, sourced from the prestigious Germany Siegling brand, guarantees smooth, efficient, and high-performance operation.
(5) Achieving cutting precision up to ±0.15mm, this machine operates at a remarkable speed of up to 400 cuts per minute, significantly enhancing productivity and operational efficiency.
(6) The back cutting knife, crafted from German tungsten steel, is celebrated for its high precision and steadfast stability. The blade is easily adjustable and maintains its integrity and shape without deformation.
(7) A user-friendly touchscreen interface supports both English and Chinese languages, providing intuitive control and operational versatility, catering to global users.
Services
1.Installation & Training
Our expert technicians will arrive at your location to execute a seamless installation and initiate the machine start-up process, ensuring an effortless and flawless experience. This exceptional service is offered at no additional cost.
In addition to installation, Haosheng's highly experienced engineers are committed to empowering your team with comprehensive start-up training, providing in-depth insights into the machine's functionalities, enabling your team to operate it with skill and unwavering confidence.
Our training is custom-designed, uniquely tailored to align with your specific requirements, with the agenda meticulously crafted in collaboration with you to ensure absolute satisfaction.
2. Warranty Services
During the warranty period, if you find yourself in need of any replacement parts for your machine, we promise to supply them promptly, minimizing any possible downtime.
3. Customer Service
We offer an all-encompassing suite of services, featuring robust support, rapid spare parts supply, and timely maintenance solutions. Our services are made available through remote assistance or the swift deployment of local engineers, ensuring that your paper sheeter functions smoothly and efficiently at all times.
After Sales Service
Experience the pinnacle of service excellence: At Zhejiang Haosheng Intelligent Equipment Co., Ltd., our team of highly skilled and dedicated professional engineers is prepared to offer comprehensive online technical guidance meticulously tailored to suit your specific needs and preferences,ensuring a seamless and satisfactory experience.
Warranty: Relish in complete peace of mind with our extensive 1 year warranty commencing from the moment you receive your cutting-edge machine. We stand firm in our commitment to providing complimentary spare parts throughout the entire warranty period,though freight charges may apply.
Main Technical Parameter:
1. Dimensions of the machine: This magnificent machine boasts dimensions of 19000*5200*2530mm, a design that seamlessly blends robust power with the finesse of precision.
2. Weight: With a substantial weight of 22000kgs, it ensures unwavering stability and durability for high-performance operations, a true titan of endurance.
3. Voltage: Operating at 380V, 108kw, 3Phase, this device is meticulously engineered to deliver unwavering power performance, critical for demanding tasks.
4. Packaging: Thoughtfully packaged in a 40HQ Container+40HQ Container, ensuring that every transportation journey is both safe and efficient.
5. Cutting Paper Reference Weight: Designed to handle paper substances ranging from 80 to 1000GSM, this versatile device meets the demands of diverse production needs with ease.
6. Cutting Accuracy: Engineered for precision with an accuracy of ±0.15mm, guaranteeing meticulous cuts every single time, enhancing production quality.
(Based on the density, volume, and material of the web, the cutting length precision is a remarkable ±0.1mm for 1000mm, or maintained within an impressive ±0.1% during acceleration or deceleration.
Note: The data above are based on stable operation and strict adherence to correct operating procedures. With a single paper roll, the paper cutting length is precisely maintained.
7. Cutting Length: Offers an adaptable range from 400mm to 1650mm, providing unparalleled flexibility for projects of various scales.
8. Reel Diameter: Capable of accommodating reels from 700mm to 1800mm, maxing out at a powerful 71, meeting diverse operational needs.
9. Maximum Paper Cutting Width: Supports an expansive width up to 1500mm, catering effortlessly to broad production requirements.
10. Number of Slitter Knife: Equipped with 3 pairs, ensuring precise trimming for clean, sharp cuts every time.
11. Air Pressure Source Requirements: Efficiently operates with an air pressure requirement of 0.8Mpa, ensuring optimal performance.
12. Maximum Stack Height: Capable of reaching a towering maximum of 1500mm, including the pallet, designed for high-volume stacking demands.
13. Roll Body: Expertly constructed from steel tube with a sleek surface of Chrome Plating, combining formidable strength with an elegant finish.
Function description:
1. UNWINDER STAND (Our advanced machine is outfitted with a state-of-the-art motorized brake system, ensuring consistent and seamless handling of paper under all operational conditions.)
Type: Double-arm configuration adeptly designed to support various paper cores with absolute reliability. 3" 6" 12" Roll Rack
Innovatively engineered with dual unwind pick-up types located strategically at the rear, this robust structure is built to comfortably handle reels weighing approximately2500kg. Precision hydraulic control enables flawless up and down movements, meticulously managed from the console through intuitive solenoid valve selectors.
Oil pressure facilitates seamless maneuverability of paper arms, ensuring swift, stable, and effortless lifting and precise positioning operations.
Brake Device : 4 sets
Each disc consists of 4 integrated brake units, with the main panel providing efficient brake and unwind control. The PLC dynamically calibrates reel rotation tension, harmonizing perfectly with operator input. A tension sensor roll, linked to the PLC, guarantees precise tension application during the unwinding process.
Strategically located at the base of the guide roll, tension sensors transmit electric signals to the controller, facilitating automatic unwinder brake adjustments to sustain ideal tension levels.
Utilizing Italy's renowned RE tension control system alongside superior pneumatic components, we ensure stable operation and precise aerodynamic control actions in the brake system.
2. Cutting Unit (sycho)
The Double KNIFE cutting unit stands out with its synchronized rotary cutting knife, resembling the precision of scissors, delivering smooth and exact cuts across paper grades of 150gsm to 1000gsm. Fueled by Japan Nidec (UK CT), the knife roller promises impeccable cutting precision and unwavering stability. The innovative gear mechanism, free from clearance, ensures tool stability, effectively eradicating scratches and light spots for a flawlessly finished edge.
3. Electronic control
Featuring integration with Siemens PLC from Germany and Japan Nidec (UK CT) servo drive control systems, our electronic control segment streamlines operations, allowing direct touchscreen input for cutting lengths, quantities, and finished product totals. High-efficiency energy-saving technologies contribute to reduced electricity consumption and production costs, with the servo-driven rotary knife shaft enhancing overall performance.
4. Delivery section with automatic paper handling equipment (Jogger and vibrating devices)
Engineered for exceptional paper stacking, the lift system elevates paper stacks to considerable heights, automatically dropping them as required. Equipped with a three-sided shake finishing capability and a vibrationally positioned fixed plate, the stacker table guarantees both precision and safety. Adjustable side plates enhance simplicity and operational safety.
5. Department of Transportation
Our groundbreaking patent agencies adjustable ratio wheel, coupled with user-friendly operation, offers an exquisite structure. Thanks to an innovative slow synchronization and advanced buffer speed bumps, the high and low differential paper folding process is performed without compromising paper integrity, avoiding any marks or flaws even on the most delicate surfaces.
6. The New Anti-Curvature Device (Dual Decurler System)
This cutting-edge system effectively eliminates curls from paper rolls, ensuring a consistently flatter paper surface that enhances roll tension stability, optimizing your entire production process for superior results.
Decurler Bar: Masterfully crafted with premium steel and supported by high-quality bearings, the bar's surface is beautifully finished with durable chrome plating for extraordinary performance.
Paper Roll: Further enhanced with a superior chrome-plated surface for increased durability and exceptional smoothness.
7. Automatic Marking Machine (Tab Inserter Device)
Discover unparalleled precision with our cutting-edge counting capabilities. Our device empowers operators to effortlessly input data through an exceptionally intuitive man-machine interface, simplifying and enhancing the user experience.
This advanced system facilitates seamless insertion and meticulous tracking of paper quantities, perfectly aligned with your pre-established settings to ensure optimal efficiency.
A specialized, innovative mechanism introduces a paper-tab into the pallet, revolutionizing the organization and tracking of production processes for maximum efficiency.
Operators can preset the exact number of sheets between each tab, guaranteeing unparalleled precision in quantity control and management for your operations.
Our strategic tab insertion into pallets maintains perfect paper direction and streamlines operations, fostering a harmonious and productive workflow.
With our advanced PLC monitoring sheet counts, tabs are automatically inserted once the preset quantity is reached, ensuring precise and accurate separation between sheets, enhancing production accuracy.
This functionality ensures impeccable separation between sheets in the ongoing pallet, maintaining order and precision throughout the cutting process.
The innovative tab-inserter, seamlessly operated by the PLC or manually through user-friendly intuitive keys, offers unparalleled control and precision in tab insertion.
This sophisticated system not only handles the insertion of the paper strip but also its precise cutting, delivering optimal functionality and enhancing operational efficacy.
8. Slitting Knife
Our highly efficient slitting & trimming knives are adaptable to various cutting requirements, easily and swiftly changed by an intelligent mechanical hand system. With options including electronic knives, automatic, manual, Siamese, and press-cutting types, this system elevates your production efficiency and caters to diverse cutting needs with unmatched precision.
9. Tubes and Pipes for Dust Removal System
Our dust removal system is engineered for efficiency, effectively eliminating dust post-longitudinal cutting. With a high-capacity suction cavity and dedicated piping, it ensures a clean and pristine operational environment, boosting productivity.
10. The Main Machine Structure
Our machine's main structure is the epitome of precision engineering. Through rigorous finite element and mechanical vibration analysis, we utilize premium nodular cast iron for an integrated design that minimizes resonance, ensuring stable, reliable operation and extending the life of critical bearing parts.
11. Static Eliminating System
Our advanced static eliminating system, equipped with an effective anti-static bar, neutralizes static electricity in sheets, safeguarding your production quality and ensuring consistent performance.
12. Full Mesh Belt
Our state-of-the-art conveyor system, featuring a full-width mesh belt, ensures unparalleled paper surface smoothness and eliminates edge impact risks. The innovative suction fan device secures paper handling even at high speeds, enhancing stability and operational efficiency.
13. Pallet Pile Weighing & Height Measurement
Employing renowned German technology, our precise weighing system provides real-time display of pallet pile weights. With a unique 4-horizontal and 4-vertical structure, it prevents scale damage and measurement errors, ensuring reliable and accurate weight measurements.
Our system accurately measures height using a sophisticated laser rangefinder. By analyzing the flight time or photoelectric signal amplitude of reflected laser pulses, it delivers precise and reliable data for optimal process control.
14. Experience flawless infrared alignment with our state-of-the-art auto-adjustment feature.
Experience precision and efficiency with our paper rolls alignment system. Simply input the width on the intuitive touch screen and watch as the auto-alignment system positions the paper rolls with flawless accuracy. This minimizes waste by preventing looseness or wrinkles from misalignment. Seamlessly integrated with our order auto-changing system, it operates under the precision control of a servo motor. Equipped with a CCD correction sensor, it supports EPC and LPC line tracking, delivering exceptional accuracy every time.
15. State-of-the-art dedusting system
Our innovative dedusting system, featuring a blue high-viscosity roller, efficiently captures and removes dust from paper surfaces. This system, with a white dedust roller powered by a cylinder, expertly removes dust from the blue roller. The easy peel-off viscous film on the white roller offers the most effective dust elimination solution for high-speed operations, ensuring flawless and dust-free surface conditions and unrivaled performance.
About US
ZHEJIANG HAOSHENG INTELLIGENT EQUIPMENT CO.,LTD.
HOUSENG is a leading company in China to produce sell sheet cutting machine /reel to sheet paper ,HOUSENG on extensive experience and fast develop speed in this field. Start from 2001, high performance models have evolved thanks to the commitment and know-how of our employees, intensive research and development, and the steady exchange with our customers on their needs and ideas .
In the light of such policies as adapting to market demands, basing on science&technology and seeking market share through quality, HOUSENG aims to reduce cost and market competition, providing better services for customer at home and abroad, and help customers to obtain greater benefits. |
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