Model: EXC-1500 - Elevate your production capabilities with the exceptional power and precision of our advanced EXC-1500 model. This state-of-the-art piece of equipment is meticulously designed to streamline and enhance your paper board cutting and production processes, delivering unmatched efficiency and performance. Unlock new levels of productivity and precision with a machine that sets the standard for excellence in the industry.
Product Description
1. Discover the cutting-edge innovation of the EXC Series Double Knife Sheeter. This marvel of design incorporates a synchronic rotary mechanism, driven by a powerful and precise high-power AC servo motor. Experience the pinnacle of engineering excellence with unmatched precision and impeccable clean cuts, raising the bar in cutting technology.
2. Our pioneering patent features an embedded cutting head design that ensures a perfectly straight cross profile, expertly preventing fiber pull-out. This groundbreaking advancement is essential for eliminating pesky paper hairs, making it the ideal solution for cutting a diverse range of materials. From cardboard to coated paper, Kraft paper to culture paper, art paper to packaging paper, this versatile cutter handles materials with weights up to 1000gsm effortlessly, setting a new standard for reliability and performance.
3. The HOUSENG machine embodies excellence in sheet cutter production, earning trust and verification from industry-leading cosmetics and pharmaceutical packaging clients. It offers a zero-risk, long-term operational reliability that enhances product quality while reducing costs and boosting efficiency. A smart choice for businesses aiming to stay ahead of the curve, this machine ensures your operations are seamless and successful.
4. Equipped with a state-of-the-art infrared automatic alignment system, this revolutionary machine streamlines operations like never before. With just a simple width input on the intuitive touchscreen, enjoy automatic front-to-back roll alignment that minimizes loose ends and wrinkles from misalignment. Seamlessly integrated with the infrared automatic calibration system, it allows dynamic paper size adjustments. Featuring servo motor control, CCD correction sensors, and support for EPC and LPC line tracking, this machine optimizes precision and drastically reduces waste, leading to efficient and flawless production.
Application
Cutting reel (roll paper) into sheets: Dive into a world of precision and performance with our Advanced Slitting Machine, an epitome of engineering brilliance. Designed to transform reel paper into impeccably crafted sheets, this state-of-the-art solution guarantees extraordinary accuracy and swift operations. Elevate your paperboard cutting and production capabilities, achieving new pinnacles of excellence and efficiency.
Technicals
Our state-of-the-art Advanced Slitting Machine, proudly presented by HOUSENG MACHINE, is masterfully crafted to deliver ultimate paper cutting solutions. Tailored for excellence in both Paper Mills and Printing Houses, it redefines efficiency with unparalleled precision and performance.
Experience seamless and streamlined processing stages: Expert Unwinding, meticulous and controlled Feeding, precision Cutting, swift and efficient Conveying, and organized Collecting, ensuring optimal workflow and superior results.
Prestigious International Certifications: A Testament to ExcellenceBoasting: CE Certification and ISO 9001:2015, providing assurance of global compliance and a benchmark of excellence.
Comprehensive Standard Configuration: Built for Unmatched Performance
(1) Expertly designed, the base paper holder clamping arm is fashioned from robust ductile iron through a sophisticated casting process. This ensures exceptional strength and steadfast form, prioritizing the utmost safety and reliability of the base paper holder clamping arm.
(2) Outfitted with original bearings from prestigious brands F.AG & NSK, this machine promises unmatched performance and reliability, setting a standard of excellence.
(3) Our system boasts imported electrical components from industry leaders: Siemens and Mayor of Germany, Dichtomatik from Germany, and Nidec of Japan, formerly known as CT UK. This guarantees superior quality and consistent performance.
(4) The conveyor belt, sourced from the esteemed Germany Siegling brand, ensures seamless and efficient operation, maintaining the highest standards of productivity.
(5) Offering precision cutting accuracy of up to ±0.15mm, this machine operates at an extraordinary speed of up to 400 cuts per minute, dramatically enhancing productivity and efficiency.
(6) The back cutting knife, crafted from renowned German tungsten steel, is celebrated for its high precision and stability. The blade is easily adjustable, maintaining its integrity and form without deformation.
(7) Featuring a user-friendly touch screen operation interface, available in both English and Chinese languages, this machine offers intuitive control and exceptional versatility to meet diverse operator needs.
Services
1.Installation & Training
Our highly skilled technicians will visit your premises to perform a seamless installation and initiate the machine start-up, ensuring a hassle-free experience. This service is provided free of charge.
Beyond installation, Haosheng's seasoned engineers are dedicated to empowering your workforce with extensive start-up training, imparting comprehensive knowledge on the machine's functionalities, enabling your team to operate it proficiently and confidently.
Our training is bespoke, tailored specifically to meet your unique needs, and the agenda is crafted in collaboration with you, ensuring 100% satisfaction.
2. Warranty Services
Within the warranty period, should you require any replacement parts for your machine, we pledge to supply them swiftly, minimizing any potential downtime.
3. Customer Service
We provide a comprehensive suite of services, including robust support, a swift supply of spare parts, and prompt maintenance options. Our services are delivered through remote assistance or the quick deployment of local engineers, ensuring your paper sheeter operates flawlessly and efficiently at all times.
After Sales Service
Experience the pinnacle of service excellence: Our team of professional engineers is ready to offer comprehensive online technical guidance tailored to your needs.
Warranty: Enjoy peace of mind with our comprehensive 1 year warranty from the moment you receive your machine. We are committed to providing complimentary spare parts throughout the warranty period. (Freight charges apply)
Main Technical Parameter:
1. Dimensions of the machine: An impressive 19000*5200*2530mm, designed to encapsulate both power and precision; a true hallmark of engineering prowess that facilitates seamless integration within a variety of industrial settings.
2. Weight: An industrious 22000kgs, ensuring stability and durability for high-performance operations, this substantial weight underscores the machine's robust build and unwavering reliability, making it an invaluable asset in demanding environments.
3. Voltage: 380V, 108kw, 3Phase - engineered to deliver consistent power performance, this configuration guarantees optimal efficiency and uninterrupted functionality, catering to the rigorous demands of modern production facilities.
4. Packaging: Securely housed in a 40HQ Container+40HQ Container for safe and efficient transport, these robust packaging solutions ensure that the equipment arrives in pristine condition, ready to perform at its best from the moment it is installed.
5. Cutting Paper Reference Weight: Capable of handling paper substances from 80 to 1000GSM, this versatile machine is perfectly suited to meet a wide array of production needs, from delicate sheets to sturdier materials, all with unparalleled ease.
6. Cutting Accuracy: Precision engineered to ±0.15mm, ensuring meticulous cuts every time, this feature embodies the pinnacle of cutting-edge technology, delivering exceptional results that enhance productivity and quality.
(Based on the density, volume, and material of the web, the cutting length precision is an exceptional ±0.1mm for 1000mm, or within ±0.1% during acceleration or deceleration, showcasing the machine's adaptability and superior performance under varying conditions.
Note: The above data presuppose stable operation and adherence to correct operating procedures. When the number of paper rolls is one, the specified paper cutting length is maintained accurately, ensuring consistent and reliable output across all uses.
7. Cutting Length: Adaptable range from 400mm to 1650mm, providing flexibility for various project scales, whether you're working on compact projects or large-scale operations, this machine adapts effortlessly to your needs.
8. Reel Diameter: Accommodates reels between 700mm and 1800mm, maxing out at a robust 71, this capacity caters to an extensive range of applications, allowing for uninterrupted production cycles and greater efficiency.
9. Maximum Paper Cutting Width: Supports a substantial width up to 1500mm, catering to broad production requirements, this feature enhances the machine's versatility, making it indispensable for a multitude of industrial tasks.
10. Number of Slitter Knife: Equipped with 3 pairs for precise trimming, ensuring clean cuts, this setup guarantees high-quality results, time after time, meeting the stringent standards of precision-driven industries.
11. Air Pressure Source Requirements: Operates efficiently with a requirement of 0.8Mpa, ensuring optimal performance while maintaining energy efficiency, a perfect balance that supports sustainable operations.
12. Maximum Stack Height: Reaches a towering Max. 1500mm, including the pallet for high-volume stacking, this attribute empowers businesses to maximize throughput and streamline workflow, accommodating high-demand production schedules with ease.
13. Roll Body: Constructed from steel tube with a surface of Chrome Plating, combining strength with a sleek finish, this design not only enhances durability but also adds a touch of elegance to your production floor, reflecting the quality and sophistication of your operations.
Function description:
1. UNWINDER STAND (Experience seamless paper handling with our state-of-the-art motorized brake system, ensuring excellence in performance and reliability.)
Type: Double-arm configuration meticulously engineered to accommodate paper cores with unmatched precision. 3"6"12" Roll Rack
A masterpiece of engineering, equipped with dual unwind pick-up types at the rear, this solid structure comfortably supports reels up to a staggering2500kg. Hydraulic control offers effortless up and down motions, expertly managed from the console through solenoid valve selectors for precision.
Oil pressure facilitates the flawless movement of paper arms, enabling quick, stable, and efficient lifting and positioning operations.
Brake Device : 4 sets
Each disc contains 4 brake units, while the main panel streamlines brake and unwind control. The PLC dynamically adjusts reel rotation tension, harmonizing perfectly with operator inputs. A tension sensor roll, linked to the PLC, ensures precision in tension application throughout unwinding.
Strategically located at the guide roll base, tension sensors transmit electric signals to the controller, enabling automatic unwinder brake adjustments for optimal tension maintenance.
Utilizing Italy's RE tension control system with superior pneumatic components ensures the brake control system operates steadily with precise aerodynamic actions.
2. Cutting Unit (sycho)
The Double KNIFE cutting unit showcases a synchronized rotary cutting knife, similar to a pair of scissors, delivering smooth, precise cuts across paper ranges from 150gsm to 1000gsm. Powered by Japan Nidec (UK CT), the knife roller guarantees impeccable cutting precision and stability. The gear mechanism, free from clearance, maintains tool stability, effectively eliminating scratches and light spots for a flawless edge finish.
3. Electronic Control
Featuring Siemens PLC from Germany and Japan Nidec (UK CT) servo drive control systems, our electric control part simplifies operations, allowing direct touchscreen input for cutting lengths, quantities, and finished product totals. These high-efficiency energy-saving technologies not only reduce electricity consumption and production costs but also enhance performance through the servo-driven rotary knife shaft.
4. Delivery Section with Automatic Paper Handling Equipment (Jogger and Vibrating Devices)
Designed for optimal paper stacking, the lift system elevates paper stacks to significant heights, automatically dropping them as needed. Enhanced with a three-sided shake finishing function and a vibrationally positioned fixed plate, the stacker table ensures precision, safety, and operational ease. Adjustable side plates further improve simplicity and operational safety.
5. Department of Transportation
Our innovative patent agency's adjustable ratio wheel and user-friendly operation provide a precise structure. The unique slow synchronization paired with advanced buffer speed bumps ensure that during the high and low differential paper folding process, the paper remains pristine, free from any trace or spots even on delicate surfaces.
6. The New Anti-Curvature Device (Dual Decurler System)
This cutting-edge system expertly removes curls from paper rolls, ensuring a flatter paper surface that significantly enhances roll tension stability and optimizes your production efficiency.
Decurler Bar: Expertly designed with superior steel and supported by high-quality bearings, this bar boasts a smooth, durable chrome-plated finish for enhanced performance.
Paper Roll: Upgraded with a premium chrome-plated surface for increased durability and smoothness, ensuring longevity and optimal performance.
7. Automatic Marking Machine (Tab Inserter Device)
With our state-of-the-art precision counting capabilities, operators can effortlessly input data using the remarkably user-friendly man-machine interface, facilitating a seamless experience.
This design allows for the seamless and intuitive insertion and tracking of paper quantities based on pre-established, precise settings.
Our innovative specialized device introduces a paper-tab into the pallet, significantly enhancing the organization and tracking of your production, ensuring an edge in efficiency.
Operators can effortlessly preset the exact number of sheets between each tab, ensuring unmatched precision in quantity control and management.
Strategically placed tabs are inserted into pallets to maintain paper direction and streamline operations, enhancing workflow efficiency.
With the PLC's vigilant monitoring of sheet counts, a tab is inserted automatically once the preset quantity is reached, ensuring flawless separation between sheets.
This system guarantees precise and immaculate separation between sheets in the ongoing pallet, maintaining production integrity.
Our tab-inserter, expertly controlled by the PLC or manually via two intuitive keys, offers seamless operation.
It efficiently handles both the insertion of the paper strip and its precise cutting, ensuring optimal functionality and precision.
8. Slitting Knife
Our slitting and trimming knives, swiftly and automatically changeable by a sophisticated mechanical hand system, take your production efficiency to unprecedented heights. This versatile system adapts effortlessly to various cutting needs with options like electronic knives, automatic, manual, Siamese, and press-cutting types, providing a spectrum of solutions for all your cutting requirements.
9. Tubes and Pipes for Dust Removal System
Our dust removal system efficiently tackles post-longitudinal cutting dust, featuring a high-capacity suction cavity and comprehensive piping, ensuring a cleaner, more efficient operational environment.
10. The Main Machine Structure
The main structure of our machine benefits from comprehensive finite element and mechanical vibration analysis. Crafted from premium nodular cast iron and featuring an integrated design with precision machining, it minimizes resonance between transmission components. This ensures stable operation and prolongs the life of bearing parts, offering unrivaled reliability.
11. Static Eliminating System
Our system, equipped with an advanced anti-static bar, effectively neutralizes static electricity from sheets, safeguarding and enhancing your production quality with precision.
12. Full Mesh Belt
Our conveyor system, utilizing a full-width mesh belt, significantly enhances paper surface smoothness while eliminating the risk of edge impact. The included suction fan device ensures secure paper handling even at high speeds, promoting unparalleled stability and efficiency.
13. Pallet Pile Weighing & Height Measurement
Our highly accurate weighing system, utilizing trusted German technology, displays pallet pile weights with precision in real-time. The 4-horizontal and 4-vertical structure prevents scale damage and measurement errors due to displacement, supporting reliable results.
Height is measured with precision using a cutting-edge laser rangefinder. The laser sensor calculates the paper pile height by measuring the flight time or photoelectric signal amplitude of reflected laser pulses, ensuring precise and reliable data.
14. Experience seamless infrared alignment with our auto-adjustment feature.
Paper rolls alignment: Input the width effortlessly on the intuitive touch screen, and see the auto-alignment system precisely positioning the front and back paper rolls. This precision prevents misalignment issues such as looseness or wrinkles, significantly reducing waste. Seamlessly integrated with the order auto-changing system and operated under the precise control of a servo motor, it is equipped with a CCD correction sensor, fully supporting EPC and LPC line tracking for unparalleled accuracy every time.
15. State-of-the-art dedusting system
Our revolutionary dedusting system features a high-viscosity blue roller that efficiently captures dust from the paper. Followed by a white dedust roller, powered by a cylinder, it skillfully removes dust from the blue roller. With effortless peeling of the viscous film on the white roller, it offers the most effective solution for eliminating paper dust at high speeds, effectively resolving challenges associated with paper surface dust and ensuring flawless performance throughout the process.
About US
ZHEJIANG HAOSHENG INTELLIGENT EQUIPMENT CO.,LTD.
HOUSENG is a leading company in China to produce sell sheet cutting machine /reel to sheet paper ,HOUSENG on extensive experience and fast develop speed in this field. Start from 2001, high performance models have evolved thanks to the commitment and know-how of our employees, intensive research and development, and the steady exchange with our customers on their needs and ideas .
In the light of such policies as adapting to market demands, basing on science&technology and seeking market share through quality, HOUSENG aims to reduce cost and market competition, providing better services for customer at home and abroad, and help customers to obtain greater benefits. |
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