Model: EXC-1500 - Elevate your paper processing capabilities with the groundbreaking EXC-1500 model, engineered for unmatched efficiency and precision.
Product Description
1. Introducing the EXC series double knife sheeter, a marvel of modern engineering. This advanced machine is equipped with a cutting-edge synchronic rotary design, directly driven by a powerful AC servo motor. It delivers unparalleled precision and produces incredibly clean cuts, making it the perfect choice for high-precision paper cutting needs.
2. Our innovative patent with an embedded cutting head design ensures a straight cross-profile cut, eliminating any possibility of fiber pulling. This is crucial for preventing unwanted paper hairs. The machine shows exceptional versatility, adept at cutting a wide range of paper types, including cardboard, coated paper, Kraft paper, culture paper, art paper, duplex, and various packaging papers, all up to a robust 1000gsm.
3. The HOUSENG machine stands as a testament to excellence in sheet cutter production. Trusted and validated by leading names in the cosmetics and pharmaceutical packaging sectors, our machines guarantee seamless long-term operation. Investing in this machine enhances product quality, reduces costs, and boosts efficiency, making it indispensable for forward-thinking businesses.
4. Featuring a state-of-the-art infrared automatic alignment system, our machine offers roll and edge alignment with remarkable ease. Simply input the desired width into the touchscreen, and the machine effortlessly aligns the front and back rolls. This feature simplifies operations, prevents issues like looseness and wrinkles due to misalignment, and significantly cuts down on waste. In tandem with the infrared automatic calibration system, the paper size adjustments are seamless, controlled by a sophisticated servo motor system. The correction system, incorporating a CCD correction sensor, supports EPC and LPC line tracking for unmatched accuracy.
Application
Cutting reel (roll paper) into sheets: This state-of-the-art innovation by Zhejiang Haosheng Intelligent Equipment Co., Ltd. transforms continuous rolls of paper into perfectly cut sheets, delivering unparalleled precision and efficiency for all your paper processing needs.
Technicals
As per HOUSENG MACHINE, these cutting marvels are predominantly employed for precise paper cutting across various sectors such as Paper Mills, Printing Houses, and more.
The primary processing stages encompass: Unwinding, Feeding, Cutting, Conveying, and Collecting, ensuring seamless operations.
Prestigious International CertificationsOur machines boast top-tier certifications, including: CE Certification and ISO 9001:2015, guaranteeing quality and reliability.
Standard Configuration Features
(1) The base paper holder clamping arm crafted from ductile iron undergoes a unique casting process, delivering exceptional strength and unwavering durability, ensuring ultimate safety.
(2) The entire machine is equipped with original imported bearings from F.AG and NSK, promising enhanced performance and longevity.
(3) Our machine integrates premium imported electrical components from renowned brands including Siemens, Mayor, and Dichtomatik from Germany, along with Nidec from Japan (formerly CT UK).
(4) The conveyor belt features the esteemed German Siegling brand, recognized for its robustness and reliability.
(5) With a cutting precision reaching ±0.15mm and an impressive speed of up to 400 cuts per minute, our machine stands unparalleled.
(6) The back cutting knife is fashioned from Germany tungsten steel, offering superior precision, steadfast integrity, and ease of adjustment.
(7) Enjoy convenient operation with our bilingual touch screen interface, available in both English and Chinese.
Services
1.Installation & Training
Our highly skilled technicians will travel to your location to ensure seamless installation and startup of your machines, all offered as a complimentary service.
Moreover, our seasoned engineers from Haosheng will provide your team with comprehensive and hands-on start-up training on the machine's operations to enable proficient usage and maximize efficiency.
We customize our training to meet your specific needs, creating a tailored agenda in collaboration with you, ensuring absolute customer satisfaction.
2. Warranty Services
Within the warranty period, should you require any replacement parts for the machine, we promise to dispatch them to you without delay.
3. Customer Service
We provide a comprehensive suite of services, including support, spare parts supply, and prompt maintenance, with the flexibility of remote assistance or coordinating local engineers to ensure your paper sheeter operates smoothly and efficiently at all times.
After Sales Service
Experience the Pinnacle of Service Excellence: Our team of highly skilled and professional engineers are here to provide comprehensive online technical guidance,ensuring you have all the support you need.
Warranty: Enjoy a worry-free experience with our one-year warranty from the moment you receive your machine. During this period, we ensure that any spare parts you require are provided at no additional cost, guaranteeing that your warranty period is smooth and convenient.(Please note: Shipping charges may apply for the delivery of spare parts.)
Main Technical Parameter:
1. Measurement of the machine: A robust and efficient design with dimensions of 19,000mm x 5,200mm x 2,530mm, perfectly tailored to meet your high-speed cutting needs!
2. Weight: A solid construction weighing 22,000 kgs, ensuring stability and durability during operation.
3. Voltage: Designed to operate at 380V with a power requirement of 108kw and 3Phase, providing optimal performance and efficiency.
4. Package: Securely packed in two 40HQ Containers, ensuring safe and protected transport to your location.
5. Reference weight of cutting paper (Substance of paper): Capable of handling a wide range of paper weights from 80 to 1000 GSM, accommodating diverse cutting needs.
6. Cutting accuracy: Ensuring precision with a remarkable accuracy of ±0.15mm, guaranteeing clean and exact cuts every time.
(Based on the density, volume, and material of the web, the cutting length precision is ±0.1mm for 1000mm, ±0.1% for 1000mm and ±0.1% during acceleration or deceleration, optimizing your cutting operations.
The above data is based on stable operation and correct operating procedures for optimal performance when cutting. When handling a single paper roll, the square cutting length is accurately maintained.
7. Cutting length: Versatile cutting lengths ranging from 400mm to 1650mm, providing flexibility for various projects.
8. Reel diameter: Accommodates reel diameters from 700mm to a maximum of 1800mm (71), ensuring it supports larger rolls for extensive cutting tasks.
9. Maximum paper cutting width: Offers an impressive maximum cutting width of 1500mm, ideal for broad applications.
10. Number of slitter knife: Equipped with 3 pairs of slitter knives specifically designed for efficient trimming.
11. Air pressure source requirements: Requires an air pressure source of 0.8 Mpa, essential for smooth machine operation.
12. Max. Stack height: Stacks up to a maximum height of 1500 mm, including the pallet, to accommodate substantial output efficiently.
13. Roll Body: Constructed with a sturdy steel tube, the surface is finished with chrome plating for enhanced durability and performance.
Function description:
1. UNWINDER STAND (Equipped with a motorized brake system, this feature ensures seamless operation and precise control.)
Type: Double arm type designed specifically for paper core. Compatible sizes: 3", 6", 12" Roll Rack
This advanced system boasts 2 unwinds that pick up from the rear of the machine, with a structural capacity to support reels weighingapproximately 2500kg. Hydraulically operated up-and-down movements are seamlessly managed from the console, using selectors to control solenoid valves for optimal precision.
Oil pressure is meticulously utilized to manage paper arm movement-forward, backward, lifting, and closing. The lifting mechanism is engineered for stable, swift action, ensuring ease and efficiency in operation.
Brake Device : Comprising 4 sets,
each disc includes 4 brake units. The main control panel offers a brake unwind control feature. The PLC system intelligently monitors reel rotation at 8 times per revolution, determining the precise tension needed for the paper. Operators input initial tension into the PLC, which communicates with a tension sensor roll in the unwinding section to ensure the brake functions at the exact tension required.
Tension sensors, strategically placed on the guide roll's bottom, transmit electronic signals to the controller, which automatically adjusts the unwinder brake to maintain the target tension consistently.
Incorporating the ITALY RE tension control system and pneumatic components, this machine guarantees stable brake operation and precise aerodynamic actions.
2. Cutting Unit (Synchro)
This cutting unit features a Double KNIFE system with a synchronized rotary cutting knife, akin to scissors, ensuring smooth, precise cuts for paper ranging from 150gsm to 1000gsm. The knife roller is powered by Japan Nidec (UK CT), ensuring steadfast high-speed operation. Precision rotary sheeter grooves are carved using imported advanced processing centers, yielding high accuracy and stability. The gear box is top-notch, employing a no-clearance design to stabilize the tool body, effectively eliminating scratches and light spots. The end result is a neat, smooth, and pristine cut edge.
3. Electronic Control
The electric control system utilizes Siemens PLC imports from Germany and Japan's Nidec (UK CT) servo drive control, offering user-friendly automation. Operators can effortlessly input cutting lengths, numbers, and totals via a touch screen, with real-time display of actual cutting lengths and amounts. High efficiency and energy conservation are achieved through the Japan Nidec (UK CT) servo drive rotary knife shaft, which, when paired with an energy storage tank, significantly reduces electricity consumption and production costs.
4. Delivery Section with Automatic Set Paper Equipment (Including jogger and vibrating devices)
This section expertly lifts stacked paper to a considerable height, then automatically drops it. The stacker table features three-sided shake finishing functions and one fixed plate, which vibrate and align each pallet laterally. In front of the pallet, a jogger ensures perfect alignment. Two side plates rest on a traversal support, adjustable as needed, with motor-driven high-quality pneumatic action allowing manual adjustment of paper amplitude, enhancing operational simplicity and safety.
5. Department of Transportation
Our patented technology features an adjustable ratio wheel and user-friendly operation, combined with a precise structural design. Thanks to the innovative slow synchronization and newly integrated buffer speed bumps, the machine ensures a seamless high-low differential paper folding process, eliminating the risk of abrasive contact and scratches on sensitive paper. Experience a processing method that leaves no marks or blemishes, protecting your paper flawlessly.
6. The New Anti-curvature device (2 sets decurler)
This cutting-edge technology effectively straightens the curl in rolled paper, resulting in a flatter and more uniform paper surface. It enhances the stability of paper roll tension for superior quality control.
Decurler Bar: Featuring a robust steel bar design with bearing support, the surface is chrome-plated for durability and performance.
Paper Roll: Enhanced with surface chrome plating for longevity and optimal functionality.
7. Automatic marking machine (Tab inserter device)
With precise count capabilities post-insertion, operators can effortlessly input data on the intuitive man-machine interface.
Once the desired number of sheets is input, the machine will automatically mark the paper quantity according to the preset settings.
This innovative device introduces paper tabs into the ongoing pallet process seamlessly.
The operator can pre-set the sheet quantity between tabs to streamline the production process.
Tabs are inserted in the designated paper direction, optimizing pallet organization.
The PLC system meticulously counts the sheets, inserting a tab when the preset quantity is reached to ensure precision.
between the sheets of the pallet that is being neatly separated by tabs.
The tab-inserter can be automatically managed by the PLC or manually via two keys, one for feeding the paper strip and another for cutting it.
one which feeds the paper strip and the other one for the strip cutting.
8. Slitting knife
Our advanced slitting & trimming knives are swiftly and automatically swapped using smart, precision mechanical hands, boosting production efficiency and performance for frequent paper size adjustments. Designed to accommodate various cutting needs, the system can integrate with different knife types, including electronic, automatic, manual, Siamese, and press-cutting, forming customized cutting solutions tailored to specific requirements.
9. Tubes and pipes for dust removal system
The dust removal system, installed alongside longitudinal knives, efficiently eliminates dust with its suction cavity and piping, ensuring a clean working environment.
10. The main machine structure
Employing high-quality nodular cast iron through finite element analysis and mechanical vibration optimization, our main machine wall is designed for stability. Precision machining eradicates resonance between transmission components, delivering smoother operations and extending the life of bearing parts.
11. Static eliminating system
The anti-static bar efficiently neutralizes static electricity on the sheets, ensuring smooth processing.
12. Full mesh belt
Our conveyor system utilizes a full-width mesh belt, enhancing the paper surface's smoothness while eliminating edge impact risks. The built-in suction fan device ensures stable high-speed operation by effectively absorbing the paper across the entire belt width.
13. Pallet pile weighing & height measurement
The innovative weighing system at the lifting platform provides real-time weight readings of the pallet pile for precise records. Utilizing German engineering, it features a 4-horizontal and 4-vertical structure to prevent scale damage and measurement errors from pallet displacement.
The laser rangefinder accurately measures pallet pile height by emitting laser pulses, which reflect back to the receiver. The height is calculated using the laser pulse flight time or the photoelectric signal amplitude, ensuring precision.
14. Infrared align auto-adjustment
Experience unparalleled precision with our advanced Paper Rolls Alignment system! Simply input the desired width on the intuitive touch screen, and watch as the front and back paper rolls seamlessly auto-align, eradicating any risk of looseness or wrinkles caused by misalignment. This intelligent design significantly cuts down on waste. Integrated harmoniously with the order auto-changing system, everything is masterfully controlled by a state-of-the-art servo motor. Our CCD correction sensor collaborates with EPC and LPC line tracking to ensure immaculate results every time.
15. Advanced Dedusting System
Our innovative dedusting system features a blue high-viscosity roller, meticulously designed to efficiently capture and remove dust from paper surfaces. This is followed by a white dedust roller, driven by a robust cylinder, which effectively cleans the blue roller. For your convenience, the viscous film on the white roller is effortlessly removable, offering you the most efficient solution to tackle paper dust issues, even during high-speed operations. Embrace cleanliness and precision like never before with this cutting-edge system.
About US
ZHEJIANG HAOSHENG INTELLIGENT EQUIPMENT CO.,LTD.
HOUSENG is a leading company in China to produce sell sheet cutting machine /reel to sheet paper ,HOUSENG on extensive experience and fast develop speed in this field. Start from 2001, high performance models have evolved thanks to the commitment and know-how of our employees, intensive research and development, and the steady exchange with our customers on their needs and ideas .
In the light of such policies as adapting to market demands, basing on science&technology and seeking market share through quality, HOUSENG aims to reduce cost and market competition, providing better services for customer at home and abroad, and help customers to obtain greater benefits. |
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