Model: EXC-1500, a groundbreaking innovation by Zhejiang Haosheng Intelligent Equipment Co., Ltd., is meticulously engineered to redefine precision in paper board cutting. This Intelligent Double Rotary Sheeter is designed to enhance operational efficiency and deliver unparalleled performance for modern manufacturing needs.
Product Description
1. The EXC series double knife sheeter exemplifies cutting-edge innovation, incorporating a state-of-the-art synchronic rotary design. Each unit is powered by a high-performance AC servo motor, ensuring impeccable precision and delivering a flawlessly clean cut every time.
2. Featuring our groundbreaking embedded cutting head design, this sheeter guarantees a straight, fiber-preserving cut that is crucial for eliminating paper hairs. It's the perfect solution for a diverse range of materials, including cardboard, coated paper, Kraft paper, cultural paper, art paper, duplex, and various packaging papers, accommodating thicknesses up to 1000gsm.
3. At HOUSENG, we are committed to crafting superior sheet cutters that have earned the trust and validation of leading names in the cosmetics and pharmaceutical packaging industry. Our machines ensure a risk-free, long-term operational assurance, boosting product quality while reducing operational costs. Consider this essential equipment to elevate efficiency and enhance the quality of your output.
4. Experience the convenience of our infrared automatic alignment system. Simply enter the desired width on the intuitive touch screen, and the system automatically aligns both front and back rolls, enhancing simplicity and minimizing risks of looseness and wrinkles from misalignment during receipt and threading. This system works seamlessly with the infrared automatic calibration function, allowing for dynamic changes in paper size, all precisely controlled by a servo motor. The correction system employs a sophisticated CCD correction sensor and is equipped to support both EPC and LPC line tracking, ensuring exceptional accuracy and minimal wastage.
Application
Unleash the power of precision with our Intelligent Double Rotary Sheeter, masterfully designed for the seamless transformation of reel (roll paper) into immaculate sheets. This cutting-edge technology ensures efficiency and excellence in paper board cutting, enhancing productivity and quality for your business.
Technicals
According to HOUSENG MACHINE, this exceptional equipment is primarily utilized for precise paper cutting in dynamic environments such as Paper Mills and Printing Houses, and more.
The streamlined processing stages include: Unwinding - Feeding - Cutting - Conveying - Collecting, ensuring seamless and efficient operation.
Global CertificationsThis product proudly holds the prestigious CE Certification and adheres to the rigorous standards of ISO 9001:2015.
Standard Configuration Details
(1) The base paper holder clamping arm is expertly crafted from ductile iron, utilizing a specialized casting process. This ensures unmatched strength and permanent shape retention, thereby guaranteeing the utmost safety of the base paper holder clamping arm.
(2) The entire machine is equipped with premium F.AG & NSK imported original bearings, ensuring longevity and reliability.
(3) The machine integrates top-tier imported electrical components, featuring renowned brands such as Siemens from Germany, Mayor from Germany, Dichtomatik from Germany, and Nidec from Japan (formerly CT UK).
(4) The conveyor belt is sourced from the esteemed Germany Siegling brand, offering superior performance and durability.
(5) Achieving cutting accuracy of up to ±0.15mm, this machine boasts an astounding speed of up to 400 cuts per minute, setting a benchmark in efficiency.
(6) The back cutting knife is forged from German tungsten steel, ensuring high precision and resistance to deformation. The blade's design allows for effortless adjustment.
(7) The touch screen operation interface is available in both English and Chinese, providing user-friendly accessibility.
Services
1.Installation & Training
Our team of exceptionally qualified technicians will arrive at your location to meticulously handle the installation and initiate the startup of your cutting-edge machines at absolutely no additional cost to you.
Beyond installation, Haosheng's seasoned engineers are committed to empowering your workforce through a comprehensive and in-depth startup training program that delves into every facet of the machine's functionalities, ensuring your team operates with utmost proficiency.
Our training sessions are meticulously customized to cater to the unique requirements of each client. The training agenda is collaboratively crafted with the customer, guaranteeing exceptional satisfaction.
2. Warranty Services
Throughout the warranty period, should you require any spare parts for your machine, we pledge to supply them without delay, maintaining the seamless operation of your equipment.
3. Customer Service
We are dedicated to providing an all-encompassing suite of services, extending from technical support to expedited spare parts supply and rapid maintenance solutions, including state-of-the-art remote support or the swift deployment of local experts ensuring your paper sheeter operates with unparalleled efficiency.
After Sales Service
Delivering the Highest Quality Service: Our team of professional engineers is ready to provide comprehensive online technical guidance, ensuring optimal performance and reliability..
Warranty: Benefit from a 1 year warranty period after receiving your machine. During this time, we offer free spare parts to ensure your equipment runs smoothly throughout the warranty duration. (Please note: Freight fees apply)
Main Technical Parameter:
1. Overall Dimensions: A substantial 19000*5200*2530mm; a testament to robust engineering!
2. Weight: A hefty 22000kgs, ensuring stability and durability.
3. Voltage: 380V, 108kw, 3Phase - designed for powerful, reliable performance.
4. Packaging: Shipped securely in two 40HQ Containers, safeguarding the integrity of the machine.
5. Cutting Paper Reference Weight: Ranging from 80-1000GSM, versatile for various paper types.
6. Precision Cutting Accuracy: Achieves an impressive ± 0.15mm accuracy, ensuring precise results.
(Our cutting length accuracy is ±0.1mm for 1000mm, with a variance of ±0.1% under acceleration or deceleration, tailored to density, volume, and material.
These metrics are based on stable operations and proper procedures, guaranteeing correct cut lengths when dealing with a single roll of paper.
7. Cutting Length Range: From 400mm to a generous 1650mm, accommodating diverse project needs.
8. Reel Diameter: Flexibly compatible with diameters ranging from 700mm to a maximum of 1800mm.
9. Maximum Paper Cutting Width: An extensive 1500mm, supporting large-scale cutting tasks.
10. Slitter Knife Count: Equipped with 3 pairs for efficient trimming processes.
11. Air Pressure Source: Requires 0.8Mpa for optimal functionality.
12. Maximum Stack Height: An impressive maximum of 1500mm, including the pallet.
13. Roll Body: Composed of a steel tube with a chrome-plated surface for enhanced durability and performance.
Function description:
1. UNWINDER STAND (Equipped with a motorized brake system for efficient operation.)
Type: Double arm type designed for paper cores. Compatible with core sizes of 3", 6", and 12". Roll Rack
Features dual unwind pick-up type located at the rear of the machine, robustly constructed to support reels weighing up to approximately2500kg. Hydraulically controlled vertical movements are seamlessly operated from the console using selectors that manage the solenoid valves.
Oil pressure facilitates precise control of the paper arm movements, ensuring smooth lifting and lowering. The system is engineered for quick, stable operation and user-friendly handling.
Brake Device : Comprises 4 sets
Each set includes 4 brake discs. The main panel integrates a brake unwind control system. The advanced PLC technology meticulously regulates reel rotations, enabling precise paper tension adjustments as needed. Initial tension settings are input by the operator. A tension sensor in the unwinding section communicates with the PLC, which actuates the brake to maintain correct tension.
Tension sensors affixed to the guide roll base transmit electronic signals to the controller, which autonomously adjusts the unwinder brake to uphold the desired tension level.
The system incorporates the reliable ITALY RE tension control system and pneumatic components, ensuring consistent brake operation and precise aerodynamic actions.
2. Cutting Unit (Synchro)
The dual-knife cutting unit features a synchronous rotary cutting knife that operates like scissors to achieve smooth and precise cuts on paper ranging from 150gsm to 1000gsm. The knife roller is powered by the robust Japan Nidec (UK CT) driver. Its precision rotary sheeter groove is crafted with state-of-the-art imported processing technology, ensuring high accuracy and stability. The gear box is meticulously designed with a clearance-free configuration to maintain tool stability at high speeds, thus eliminating scratches and light spots. After cutting, the paper edges are clean and seamless.
3. Electronic Control
The electronic control system utilizes Siemens PLC from Germany and Japan Nidec (UK CT) servo drive control for enhanced convenience and automation. Operators can input cutting lengths, quantities, and total finished products directly via the touchscreen. Real-time display of cutting lengths and quantities further streamlines operations. The Japan Nidec (UK CT) servo drive rotary knife shaft, combined with an energy storage tank, significantly reduces power consumption, boosting efficiency and cutting production costs.
4. Delivery Section with Automatic Paper Stacking Equipment (Incorporates jogger and vibrating devices.
This system elevates stacked paper to significant heights, automatically lowering the stack. The stacker table includes three sides with shake finishing functions and one vibrating fixed plate positioned laterally to each pallet. A jogger is situated in front of the pallet. Two side plates on a transversal support can be adjusted as needed. The motor-driven side adjustments, activated by high-quality pneumatics and a hand wheel, enhance operational simplicity and safety.
5. Department of Transportation
With cutting-edge patent agencies and adjustable ratio wheels, this innovative solution offers seamless and convenient operation. Its precise structure, complemented by slow synchronization and new buffer speed bumps, ensures that the complex high and low differential paper folding process unfolds smoothly, without any onslaught. With a remarkable ability to preserve the pristine quality of even the most delicate paper, this system effectively prevents scratches, traces, and spots.
6. Experience ultimate precision with the New Anti-curvature device, equipped with dual decurler sets, masterfully engineered to maintain impeccable paper quality.
This advanced system is expertly designed to eliminate curl from paper rolls, resulting in a consistently flat finish. By stabilizing the tension of the paper roll, it enhances the integrity and quality of the output.
Decurler Bar: Crafted from robust steel, this bar is supported by bearings and features a chrome-plated surface, ensuring durability and smooth operation.
Paper Roll: The surface is enhanced by chrome plating, providing a sleek and durable finish for superior performance.
7. Automatic marking machine (Includes a state-of-the-art Tab inserter device,
which provides precise paper counts after insert marking. Operators simply input data on the user-friendly man-machine interface,
allowing for effortless marking based on pre-set quantities. This ensures precise and efficient paper tallying.
A specialized device seamlessly introduces paper-tabs into the pallet in progress, ensuring organized and systematic stacking.
Operators can preset the number of sheets between each tab, customizing the process for optimal efficiency.
Tabs are expertly inserted into the pallets, ensuring that they follow the paper direction for streamlined organization.
Utilizing cutting-edge PLC technology, the system accurately counts sheets, inserting a tab once the pre-set quantity is reached,
between the sheets of the pallet currently in production, ensuring high precision and efficiency.
The tab-inserter is powered by a sophisticated PLC system, with options for automated or manual control using two keys:
one for feeding the paper strip and another for precise strip cutting, offering unparalleled control and precision.
8. Slitting knife
The innovative design allows for quick and automatic changes of slitting & trimming knives, thanks to a pair of intelligent mechanical hands. This significantly boosts production efficiency, especially during frequent paper size adjustments. The system is versatile and can be coordinated with various knife types to create tailor-made cutting solutions, including electronic, automatic, manual, Siamese, and press-cutting types, to meet diverse cutting needs.
9. Tubes and piped for dust removal system
This meticulously engineered dust removal system is strategically installed to eliminate dust post slicing processes. It comprises a sophisticated suction cavity and piping arrangement, maximizing cleanliness and quality.
10. The main machine structure
Constructed with precision-engineered high-quality nodular cast iron, the main machine structure is optimized through finite element analysis and mechanical vibration analysis. Its integrated design minimizes resonance between transmission components, ensuring stable operation and extending the longevity of bearing parts.
11. Static eliminating system
Featuring an advanced anti-static bar designed to effectively eliminate static electricity from sheeted paper, ensuring safe and consistent quality.
12. Full mesh belt
The conveyor system employs a comprehensive full-width mesh belt, enhancing paper surface smoothness while eliminating edge impact risks. This system, equipped with an integral mesh and suction fan device, ensures robust and stable high-speed operation by facilitating full-width adsorption.
13. Pallet pile weighing & height measurement
Incorporating cutting-edge German technology, the weighing system at the lifting platform provides precise, real-time weight data of the pallet pile. Its design-featuring a 4-horizontal and 4-vertical structure-prevents damage and measurement errors due to pallet displacement.
A sophisticated laser rangefinder measures the pallet pile height. Utilizing laser pulses that reflect back to a receiver, it calculates height based on pulse flight time or photoelectric signal amplitude.
14. Infrared align auto-adjustment
Experience unparalleled precision with our Paper Rolls Alignment System. Simply input the desired width into the touch screen interface, and watch as the system seamlessly auto-aligns both the front and back paper rolls. By doing so, it eliminates any potential for loose ends and unsightly wrinkles caused by incorrect alignment, significantly reducing waste. This innovative system works harmoniously with our state-of-the-art order auto-changing system, all expertly managed by a servo motor. It features a sophisticated CCD correction sensor and supports both EPC and LPC line tracking for optimal performance.
15. Advanced Dedusting System
Our revolutionary blue high-viscosity roller is designed to efficiently capture and adsorb dust from the paper's surface, ensuring a pristine finish. Following this, the white dedust roller, driven by a resilient cylinder, effectively removes the accumulated dust from the blue roller. The system is ingeniously designed for ease of maintenance, allowing for simple removal of the viscous film from the white roller. This is currently the most effective system available for combating paper surface dust, particularly under high-speed operations, addressing and solving any concerns regarding paper cleanliness.
About US
ZHEJIANG HAOSHENG INTELLIGENT EQUIPMENT CO.,LTD.
HOUSENG is a leading company in China to produce sell sheet cutting machine /reel to sheet paper ,HOUSENG on extensive experience and fast develop speed in this field. Start from 2001, high performance models have evolved thanks to the commitment and know-how of our employees, intensive research and development, and the steady exchange with our customers on their needs and ideas .
In the light of such policies as adapting to market demands, basing on science&technology and seeking market share through quality, HOUSENG aims to reduce cost and market competition, providing better services for customer at home and abroad, and help customers to obtain greater benefits. |
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