Model: EXC-1500 - Elevate your production capabilities with our state-of-the-art EXC-1500 model. This cutting-edge solution is meticulously engineered to streamline and significantly enhance your paper board cutting and production processes. Experience the pinnacle of efficiency and precision with a device that promises unmatched reliability and performance. Discover the extraordinary potential of our EXC-1500 and transform your workflow with the latest in innovative technology, designed to push the boundaries of productivity and precision in every cut.
Product Description
1. Introducing the EXC Series Double Knife Sheeter, a marvel of modern engineering and design. Crafted with a state-of-the-art synchronic rotary mechanism powered by a robust AC servo motor, this device delivers unparalleled precision and flawlessly clean cuts. Step into a realm of enhanced cutting capabilities with this groundbreaking technology that redefines industry standards.
2. Discover cutting superiority with our patented embedded cutting head design, offering a flawless straight cross profile free from fiber pull-out and paper hairs. Perfect for an array of materials including cardboard, coated paper, and Kraft paper, this innovation handles weights up to 1000gsm with ease, delivering versatility and impeccable results every time.
3. The HOUSENG machine stands as a paragon of excellence in sheet cutting production, trusted by top-tier cosmetics and pharmaceutical packaging clients. Its zero-risk, long-term reliability assures products of the highest quality, reduced costs, and enhanced efficiency. Choose this machine to elevate your business operations into a prosperous future with confidence.
4. Revolutionize your cutting operations with our advanced infrared automatic alignment system. This user-friendly machine lets you input desired widths via a touchscreen, achieving automatic roll alignment that prevents loose ends and wrinkles. Coupled with infrared automatic calibration, it accommodates dynamic paper size changes, while servo motor control, CCD correction sensors, and EPC/LPC line tracking deliver optimal precision and minimize waste.
Application
Cutting reel (roll paper) into sheets: Discover the unparalleled precision and efficiency of our Advanced Slitting Machine, a masterpiece of engineering designed to elevate your production capabilities. With its groundbreaking innovation, this machine meticulously transforms reel paper into impeccably crafted sheets, ensuring exceptional accuracy and speed. Experience a new echelon of excellence in paperboard cutting and production processes, as this cutting-edge technology propels your operations to unprecedented heights.
Technicals
Introducing the cutting-edge Advanced Slitting Machine by HOUSENG MACHINE, a marvel of engineering designed for exceptional paper cutting expertise. Crafted to enhance performance in Paper Mills and Printing Houses, it sets new standards in operational efficiency and precision craftsmanship.
Experience a flawless and refined processing journey with stages such as: Unwinding, meticulous Feeding, precision Cutting, efficient Conveying, and orderly Collecting-each seamlessly integrated to ensure a streamlined and efficient workflow.
Prestigious Global CertificationsThis model is an epitome of excellence, proudly carrying CE Certification and ISO 9001:2015, which underscores its adherence to international compliance and quality standards.
Comprehensive Standard Configuration
(1) The base paper holder clamping arm is expertly engineered from ductile iron through an advanced casting process, providing unmatched strength and unwavering form, ensuring supreme safety and longevity.
(2) Equipped with original bearings from the illustrious F.AG & NSK brands, the machine promises exceptional reliability and durable performance that stands the test of time.
(3) Our system incorporates premier imported electrical components from industry leaders: Siemens and Mayor of Germany, Dichtomatik of Germany, and Nidec from Japan, previously known as CT UK, guaranteeing unparalleled quality and dependability.
(4) The conveyor belt, sourced from the esteemed Germany Siegling brand, assures smooth, efficient, and high-powered operation, synonymous with superior performance.
(5) With cutting precision reaching ±0.15mm and operating at an impressive speed of up to 400 cuts per minute, this machine dramatically boosts productivity and operational efficiency.
(6) The back cutting knife, constructed from high-grade German tungsten steel, is renowned for its precision and unwavering stability. It is easily adjustable and retains its form without any deformation.
(7) Featuring an intuitive touchscreen interface that supports both English and Chinese languages, this user-friendly design ensures seamless control and operational versatility, appealing to a global audience.
Services
1.Installation & Training
Our expert technicians will arrive at your location to execute a seamless installation and initiate the machine start-up process, ensuring an effortless and flawless experience. This exceptional service is offered at no additional cost.
In addition to installation, Haosheng's highly experienced engineers are committed to empowering your team with comprehensive start-up training, providing in-depth insights into the machine's functionalities, enabling your team to operate it with skill and unwavering confidence.
Our training is custom-designed, uniquely tailored to align with your specific requirements, with the agenda meticulously crafted in collaboration with you to ensure absolute satisfaction.
2. Warranty Services
During the warranty period, if you find yourself in need of any replacement parts for your machine, we promise to supply them promptly, minimizing any possible downtime.
3. Customer Service
We offer an all-encompassing suite of services, featuring robust support, rapid spare parts supply, and timely maintenance solutions. Our services are made available through remote assistance or the swift deployment of local engineers, ensuring that your paper sheeter functions smoothly and efficiently at all times.
After Sales Service
Experience the pinnacle of service excellence: At Zhejiang Haosheng Intelligent Equipment Co., Ltd., our team of highly skilled and dedicated professional engineers is prepared to offer you comprehensive online technical guidance, meticulously tailored to suit your specific needs and preferences,ensuring a seamless, efficient, and satisfactory experience with our support.
Warranty: Relish in complete peace of mind with our extensive 1-year warranty, commencing from the moment you receive your cutting-edge machine. We stand resolutely in our commitment to providing complimentary spare parts throughout the entire warranty period, ensuring uninterrupted performance and satisfaction, though freight charges may apply.
Main Technical Parameter:
1. Dimensions of the machine: This extraordinary machine features impressive dimensions of 19000*5200*2530mm, a design that masterfully combines robust power with the elegance of precision.
2. Weight: With an imposing weight of 22000kgs, it assures steadfast stability and durability for superior high-performance operations, truly a titan of endurance.
3. Voltage: Functioning at 380V, 108kw, 3Phase, this device is meticulously engineered to deliver consistent power performance, crucial for demanding tasks.
4. Packaging: Carefully packed in a 40HQ Container+40HQ Container, ensuring each transportation journey is both secure and efficient.
5. Cutting Paper Reference Weight: Crafted to accommodate paper substances ranging from 80 to 1000GSM, this multifaceted device meets the varied demands of diverse production needs with ease.
6. Cutting Accuracy: Designed for precision with an accuracy of ±0.15mm, guaranteeing meticulous cuts each time, enhancing production quality.
(Based on the density, volume, and material of the web, the cutting length precision is an impressive ±0.1mm for 1000mm, or consistently maintained within a remarkable ±0.1% during acceleration or deceleration.
Note: The above data are based on stable operation and strict compliance with proper operating procedures. With a single paper roll, the paper cutting length is precisely maintained.
7. Cutting Length: Provides an adaptable range from 400mm to 1650mm, offering unparalleled flexibility for projects of varying scales.
8. Reel Diameter: Capable of accommodating reels from 700mm to 1800mm, maxing out at a powerful 71, satisfying diverse operational needs.
9. Maximum Paper Cutting Width: Supports an abundant width up to 1500mm, effortlessly catering to broad production requirements.
10. Number of Slitter Knife: Outfitted with 3 pairs, ensuring precise trimming for clean, sharp cuts every time.
11. Air Pressure Source Requirements: Efficiently operates with an air pressure requirement of 0.8Mpa, guaranteeing optimal performance.
12. Maximum Stack Height: Capable of achieving a towering maximum of 1500mm, including the pallet, designed to meet high-volume stacking demands.
13. Roll Body: Expertly crafted from steel tube with a sleek Chrome Plated surface, combining formidable strength with a polished, elegant finish.
Function description:
1. UNWINDER STAND (Experience unmatched efficiency with our cutting-edge machine, equipped with a revolutionary motorized brake system. Guaranteed to deliver consistent and smooth paper handling across all operational settings.)
Type: Featuring a robust double-arm design, this configuration is expertly crafted to support a range of paper cores with unparalleled dependability. 3" 6" 12" Roll Rack
Ingeniously designed with dual unwind pick-up types strategically positioned at the rear, this sturdy framework is engineered to manage reels weighing around2500kg. Precision hydraulic control guarantees flawless vertical movements, precisely managed from the control console with intuitive solenoid valve selectors for optimal operation.
Oil pressure provides seamless maneuverability for paper arms, ensuring rapid, stable lifting and precise positioning with remarkable ease.
Brake Device : 4 sets
Each disc is composed of 4 integrated brake units. The main panel facilitates efficient braking and unwinding controls. The PLC dynamically adjusts reel rotation tension to meet operator input. A tension sensor roll, connected to the PLC, precisely applies tension during unwinding, ensuring perfect tension application.
Located at the base of the guide roll, tension sensors convey electrical signals to the controller, enabling automatic unwinder brake adjustments to maintain optimal tension levels.
Utilizing Italy's prestigious RE tension control system with superior pneumatic components, we ensure stable operation and precise aerodynamic control actions for an enhanced brake system.
2. Cutting Unit (sycho)
The Double KNIFE cutting unit excels with its synchronized rotary cutting knife, mirroring the finesse of scissors, delivering precise and smooth cuts through a range of paper grades from 150gsm to 1000gsm. Powered by the Japan Nidec (UK CT), the knife roller guarantees exceptional cutting accuracy and unwavering stability. Its innovative gear mechanism, devoid of clearance, ensures tool reliability, eliminating scratches and light spots for a perfect edge finish.
3. Electronic control
Incorporating Siemens PLC from Germany and Japan Nidec (UK CT) servo drive control systems, our advanced electronic control section simplifies operations, allowing touchscreen inputs for cutting lengths, quantities, and total finished products. High-efficiency energy-saving technologies reduce electricity use and production costs, with the servo-driven rotary knife shaft enhancing overall performance.
4. Delivery section with automatic paper handling equipment (Jogger and vibrating devices)
Designed for superior paper stacking, the lift system elevates paper stacks to impressive heights, automatically lowering them as needed. Featuring a three-sided shake finishing capability and a vibrationally positioned fixed plate, the stacker table ensures precision and safety. Adjustable side plates offer enhanced simplicity and operational safety.
5. Department of Transportation
Our innovative patent agencies adjustable ratio wheel, with user-friendly operation, presents a refined structure. Advanced slow synchronization and buffer speed bumps perform high and low differential paper folding without compromising paper quality, preserving flawless surfaces even on the most delicate materials.
6. The New Anti-Curvature Device (Dual Decurler System)
This state-of-the-art system effectively removes curls from paper rolls, ensuring consistently flatter paper surfaces that enhance roll tension stability, optimizing the entire production process for superior outcomes.
Decurler Bar: Expertly constructed with premium steel and supported by top-quality bearings, the bar's surface is exquisitely finished with durable chrome plating for outstanding performance.
Paper Roll: Experience unparalleled longevity and an ultra-smooth finish with our Paper Roll, boasting a superior chrome-plated surface that takes durability to new heights.
7. Automatic Marking Machine (Tab Inserter Device)
Discover unmatched precision with our cutting-edge counting capabilities. This device empowers operators to seamlessly input data through an exceptionally user-friendly man-machine interface, making the user experience both simplified and enhanced.
This advanced system enables seamless insertion and meticulous tracking of paper quantities, perfectly aligned with your pre-set conditions to ensure optimal operational efficiency at every turn.
Introducing a revolutionary mechanism, our specialized paper-tab device streamlines organization and tracking of production processes, delivering maximum efficiency and innovation.
Operators can preset the precise number of sheets between each tab, ensuring unmatched precision in quantity control and management across all your operations.
Our strategic insertion of tabs into pallets ensures impeccable paper direction and streamlines operations, fostering a harmonious and highly productive workflow.
With advanced PLC technology monitoring sheet counts, tabs are inserted automatically upon reaching the preset quantity, ensuring precise separation, and significantly enhancing production accuracy and efficiency.
This functionality guarantees impeccable separation between sheets in ongoing pallets, maintaining both order and precision throughout the cutting process, delivering exceptional results.
The innovative tab-inserter, effortlessly controlled by the PLC or manually through intuitive user-friendly keys, offers unparalleled control and precision in tab insertion, revolutionizing efficiency.
This sophisticated system goes beyond mere insertion by handling the precise cutting of the paper strip, ensuring optimal functionality while significantly enhancing operational efficacy.
8. Slitting Knife
Our slitting & trimming knives are designed for exceptional efficiency and adaptability, easily adjusted by an intelligent mechanical hand system. With options such as electronic, automatic, manual, Siamese, and press-cutting, this system elevates production efficiency and caters to diverse cutting needs with precision.
9. Tubes and Pipes for Dust Removal System
Our dust removal system, engineered for optimum efficiency, effectively eradicates dust post-longitudinal cutting. Featuring a high-capacity suction cavity and dedicated piping, it ensures a pristine operational environment that significantly boosts productivity.
10. The Main Machine Structure
Precision engineering at its finest, our machine's main structure is crafted from premium nodular cast iron. Rigorous finite element and mechanical vibration analysis ensure minimized resonance, stable operation, and extended life of critical bearing parts.
11. Static Eliminating System
Our static eliminating system, armed with an advanced anti-static bar, neutralizes static electricity in sheets, safeguarding your production quality and ensuring consistent and high-standard performance.
12. Full Mesh Belt
Featuring a full-width mesh belt, our state-of-the-art conveyor system offers unparalleled paper surface smoothness while eliminating edge impact risks. The innovative suction fan device secures paper handling even at high speeds, boosting stability and operational efficiency.
13. Pallet Pile Weighing & Height Measurement
Utilizing renowned German technology, our precise weighing system displays real-time pallet pile weights. Its unique 4-horizontal and 4-vertical structure prevents scale damage and measurement errors, ensuring reliable and accurate weight measurement.
Our system uses a sophisticated laser rangefinder for precise height measurement, analyzing the flight time or photoelectric signal amplitude of reflected laser pulses to deliver reliable data for optimal process control.
14. Experience flawless infrared alignment with our state-of-the-art auto-adjustment feature, ensuring superior operational precision and efficiency.
Experience the epitome of precision and efficiency with our state-of-the-art paper rolls alignment system, designed to revolutionize your operational workflow. With just a simple input of the desired width on our intuitive touch screen, witness our auto-alignment system in action as it positions paper rolls with impeccably flawless accuracy, minimizing waste and eliminating issues of looseness or wrinkles due to any misalignment. Seamlessly integrated with our sophisticated order auto-changing system, the operation is driven with unrivaled precision by a cutting-edge servo motor. Further enhanced by a CCD correction sensor, it adeptly supports both EPC and LPC line tracking, ensuring exceptional accuracy and consistency every time, transforming the standards of your production line.
15. State-of-the-art Dedusting System
Discover the pinnacle of innovation with our advanced dedusting system, meticulously engineered to deliver superior dust removal solutions for paper surfaces. Featuring a high-performance blue high-viscosity roller, our system captures and eliminates dust with remarkable efficiency. The accompanying white dedust roller, powered by a robust cylinder, expertly transfers dust from the blue roller, making way for the easy peel-off viscous film on the white roller, which ensures the most effective dust elimination solution for high-speed operations. This system guarantees flawless, dust-free surface conditions, delivering unrivaled performance and quality that elevates your production process to new heights.
About US
ZHEJIANG HAOSHENG INTELLIGENT EQUIPMENT CO.,LTD.
HOUSENG is a leading company in China to produce sell sheet cutting machine /reel to sheet paper ,HOUSENG on extensive experience and fast develop speed in this field. Start from 2001, high performance models have evolved thanks to the commitment and know-how of our employees, intensive research and development, and the steady exchange with our customers on their needs and ideas .
In the light of such policies as adapting to market demands, basing on science&technology and seeking market share through quality, HOUSENG aims to reduce cost and market competition, providing better services for customer at home and abroad, and help customers to obtain greater benefits. |
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