Model: EXC-1500 - Elevate your production capabilities to new heights with our state-of-the-art EXC-1500 model. This cutting-edge solution is meticulously engineered to streamline and significantly enhance not just your paper board cutting, but your entire production process. Discover the pinnacle of efficiency and precision, embodied in a device that promises unwavering reliability and unparalleled performance.
Product Description
1. Introducing the EXC Series Double Knife Sheeter, where state-of-the-art engineering harmoniously merges with elegant design. This groundbreaking device boasts a synchronic rotary mechanism propelled by a robust AC servo motor, guaranteeing unparalleled accuracy and impeccably clean cuts every time. Elevate your cutting capabilities with this trailblazing technology that defines a new standard in the industry.
2. Discover the pinnacle of cutting mastery with our unique patented embedded cutting head design. This extraordinary feature ensures a flawless straight cross profile, eliminating bothersome fiber pull-out and paper hairs. Perfect for a vast array of materials like cardboard, coated paper, Kraft paper, culture paper, and beyond, this innovation effortlessly manages weights up to 1000gsm, ensuring versatility and immaculate results.
3. The HOUSENG machine embodies unrivaled excellence in sheet cutting production, earning the trust of top-tier cosmetics and pharmaceutical packaging clients worldwide. Its zero-risk, long-term reliability guarantees that your products achieve superior quality, reduced costs, and enhanced efficiency. Choose this machine to elevate your business into the future with assured confidence and remarkable success.
4. Simplify your cutting operations with our sophisticated infrared automatic alignment system. This intuitive machine allows you to effortlessly input desired widths via the touchscreen, enabling automatic roll alignment that prevents loose ends and wrinkles. Seamlessly integrated with infrared automatic calibration, it supports dynamic paper size changes. With servo motor control, CCD correction sensors, and EPC/LPC line tracking, it ensures optimal precision and minimal waste.
Application
Cutting reel (roll paper) into sheets: Experience an extraordinary leap in precision and efficiency with our Advanced Slitting Machine. Engineered to perfection, this innovative marvel seamlessly transforms reel paper into impeccably crafted sheets. With cutting-edge technology that ensures unparalleled accuracy and breathtaking speed, it revolutionizes your paperboard cutting and production processes, setting new standards of excellence.
Technicals
Introducing the state-of-the-art Advanced Slitting Machine by HOUSENG MACHINE, meticulously crafted for unparalleled paper cutting proficiency. Tailored for supreme functionality in Paper Mills and Printing Houses, this machine transcends traditional benchmarks, setting new standards in operational efficiency and precision cutting.
Experience an impeccably seamless and optimized processing sequence, which includes: Unwinding, meticulous Feeding, precision Cutting, efficient Conveying, and organized Collecting. This ensures a flawlessly streamlined workflow.
Prestigious International CertificationsThis model proudly bears the esteemed CE Certification and ISO 9001:2015, attesting to its alignment with global standards of compliance and quality excellence, ensuring top-tier performance.
Comprehensive Standard Configuration
(1) The base paper holder clamping arm, ingeniously crafted from ductile iron through a specialized casting process, offers exceptional strength and enduring form. This guarantees the utmost safety and durability, ensuring the paper holder clamping arm remains steadfast under pressure.
(2) Equipped with original bearings from the world-renowned brands F.AG & NSK, the machine promises unrivaled reliability, ensuring long-lasting and dependable performance.
(3) Our system proudly integrates top-tier imported electrical components from industry giants such as Siemens and Mayor of Germany, Dichtomatik from Germany, and Nidec of Japan, previously known as CT UK. This ensures superior quality, operational reliability, and cutting-edge technology.
(4) The conveyor belt, sourced from the prestigious Germany Siegling brand, guarantees smooth, efficient, and consistently high-performance operation, elevating workflow standards.
(5) Achieving cutting precision up to an impressive ±0.15mm, this machine operates at a remarkable speed of up to 400 cuts per minute, dramatically enhancing productivity and operational efficiency.
(6) The back cutting knife, crafted from the finest German tungsten steel, is celebrated for its high precision, unwavering stability, and adaptability. The blade is effortlessly adjustable, maintaining its integrity and shape without deformation.
(7) A user-friendly touchscreen interface supports both English and Chinese languages, offering intuitive control and operational versatility, catering to a diverse global user base.
Services
1.Installation & Training
Harnessing the prowess of our expert technicians, we deliver a seamless on-site installation, smoothly initiating the start-up of the machine for an effortless and truly remarkable experience. This outstanding service is provided entirely complimentary.
Beyond installation, Haosheng's seasoned engineers are dedicated to empowering your team with comprehensive start-up training, imparting profound insights into the machine's functionalities, enabling your team to operate it with exceptional skill and unwavering confidence.
Our training is meticulously customized, uniquely crafted to align perfectly with your specific requirements, with the agenda thoughtfully developed in collaboration with you to ensure ultimate satisfaction.
2. Warranty Services
During the warranty period, should you require any replacement parts for your machine, we pledge to supply them with utmost promptness, reducing any potential downtime to a minimum.
3. Customer Service
We provide a comprehensive suite of services, featuring robust support, rapid spare parts supply, and timely maintenance solutions. Our services are accessible via remote assistance or the rapid deployment of local engineers, ensuring that your paper sheeter operates smoothly and efficiently at all times.
After Sales Service
Experience the pinnacle of service excellence with us.: At Zhejiang Haosheng Intelligent Equipment Co., Ltd., our team of highly skilled and dedicated professional engineers is prepared to offer comprehensive and bespoke online technical guidance, meticulously tailored to suit your specific needs and preferences,ensuring you enjoy a seamless and thoroughly satisfactory experience.
Warranty: Relish in complete peace of mind with our extensive 1 year warranty commencing the very moment you receive your cutting-edge machine. We stand firm in our unwavering commitment to providing complimentary spare parts throughout the entire duration of the warranty period,though freight charges may apply.
Main Technical Parameter:
1. Dimensions of the machine: This magnificent machine boasts dimensions of 19000*5200*2530mm, skillfully crafted to integrate robust power with the finesse of precision, establishing a new benchmark in design excellence.
2. Weight: Commanding a substantial 22000kgs, it ensures unparalleled stability and enduring durability for high-performance operations. It's truly a titan of endurance, promising steadfast reliability.
3. Voltage: Operating efficiently at 380V, 108kw, 3Phase, this device is intricately engineered to deliver consistent and relentless power performance, essential for tackling the most demanding tasks with ease.
4. Packaging: Thoughtfully enclosed within a 40HQ Container+40HQ Container, guaranteeing each transportation journey is not only safe but executed with the utmost efficiency.
5. Cutting Paper Reference Weight: Designed to adeptly handle paper substances from 80 to 1000GSM, this versatile device effortlessly meets the demands of diverse and dynamic production needs.
6. Cutting Accuracy: Engineered with precision, offering an accuracy of ±0.15mm, this guarantees meticulous cuts every single time, significantly enhancing production quality standards.
(Based on density, volume, and material of the web, the cutting length precision is an extraordinary ±0.1mm for 1000mm, or maintained within an impressive ±0.1% during acceleration or deceleration phases.
Note: The data above are contingent upon stable operation and strict adherence to correct operating procedures. With a single paper roll, the paper cutting length is precisely maintained for optimal results.
7. Cutting Length: Offers an adaptable range from 400mm to 1650mm, providing unmatched flexibility suited for projects of varying scales and dimensions.
8. Reel Diameter: Capable of accommodating reels ranging impressively from 700mm to 1800mm, maxing out at a powerful 71, to meet diverse operational needs seamlessly.
9. Maximum Paper Cutting Width: Supports an expansive width up to 1500mm, effortlessly catering to broad and diverse production requirements with ease.
10. Number of Slitter Knife: Equipped with 3 pairs, ensuring precise trimming that delivers clean, sharp cuts each time for a flawless finish.
11. Air Pressure Source Requirements: Operates efficiently with an air pressure requirement of 0.8Mpa, ensuring optimal performance and reliable results.
12. Maximum Stack Height: Reaching an impressive maximum of 1500mm, including the pallet, it is designed to fulfill high-volume stacking demands with ease and efficiency.
13. Roll Body: Expertly constructed from a steel tube with a sleek surface of Chrome Plating, combining formidable strength with an elegantly polished finish for unmatched durability.
Function description:
1. UNWINDER STAND (Our state-of-the-art machinery is equipped with an advanced motorized brake system, guaranteeing consistent and seamless paper handling under all conditions, ensuring optimal performance.)
Type: Double-arm configuration expertly crafted to provide unwavering support for various paper cores, ensuring absolute reliability. Suits cores of 3" 6" 12" Roll Rack
Engineered with innovative dual unwind pick-up types positioned strategically at the rear, this robust structure is designed to effortlessly manage reels weighing up to2500kg. Precision hydraulic control allows for flawless vertical movements meticulously managed from the console through intuitive solenoid valve selectors.
The oil pressure system facilitates seamless maneuverability of paper arms, ensuring swift, stable, and effortless lifting and precise positioning operations.
Brake Device : 4 sets
Each disc brake unit comprises 4 integrated components, with the main panel ensuring efficient brake and unwind control. The PLC dynamically calibrates reel rotation tension, harmonizing seamlessly with operator input. A tension sensor roll, integrated with the PLC, ensures precise tension application during unwinding.
Strategically located at the base of the guide roll, tension sensors send electric signals to the controller, facilitating automatic unwinder brake adjustments to maintain ideal tension levels.
Incorporating Italy's renowned RE tension control system along with superior pneumatic components, we guarantee stable operation and precise aerodynamic control in the brake system.
2. Cutting Unit (sycho)
The Double KNIFE cutting unit is distinguished by its synchronized rotary cutting knife, reminiscent of precision scissors, ensuring smooth and exact cuts across paper grades ranging from 150gsm to 1000gsm. Powered by Japan Nidec (UK CT), the knife roller assures cutting precision and stability. The innovative gear system, free of clearance, stabilizes the tool, eliminating scratches and light spots for a flawless edge finish.
3. Electronic Control
Feature integration with Siemens PLC from Germany and Japan Nidec (UK CT) servo drive control systems streamlines operations, allowing direct touchscreen input for cutting lengths, quantities, and product totals. High-efficiency energy-saving technologies lead to reduced electricity consumption and production costs, with the servo-driven rotary knife shaft enhancing overall performance.
4. Delivery Section with Automatic Paper Handling Equipment (Jogger and Vibrating Devices)
Designed for superior paper stacking, the lift system elevates paper stacks to significant heights, dropping them automatically when needed. Equipped with three-sided shake finishing capabilities and a vibrationally positioned fixed plate, the stacker table assures both precision and safety. Adjustable side plates enhance simplicity and operational safety.
5. Department of Transportation
Our innovative patent-pending adjustable ratio wheel, combined with user-friendly operation, offers a sophisticated structure. The advanced slow synchronization and buffer speed bumps allow high and low differential paper folding without compromising paper integrity, preventing any marks or flaws even on delicate surfaces.
6. The New Anti-Curvature Device (Dual Decurler System)
This cutting-edge system effectively eliminates curls from paper rolls, ensuring a consistently flatter surface that enhances roll tension stability, optimizing your production process for exceptional results.
Decurler Bar: Expertly crafted from premium steel and supported by high-quality bearings, the bar's surface is beautifully finished with durable chrome plating, ensuring extraordinary performance.
Paper Roll: Experience unmatched durability and silky smoothness with our expertly enhanced chrome-plated surface, designed to elevate your production standards.
7. Automatic Marking Machine (Tab Inserter Device)
Immerse yourself in the world of precision with our groundbreaking counting capabilities. This device is crafted to empower operators, providing an incredibly intuitive man-machine interface that simplifies data input, thus enhancing the overall user experience and boosting productivity.
Our sophisticated system is designed for seamless insertion and meticulous tracking of paper quantities, perfectly aligning with your predetermined settings. This ensures optimal efficiency and precision in your operations.
Our innovative mechanism introduces a paper-tab into the pallet, revolutionizing production processes by enhancing organization and tracking for maximum efficiency and streamlined workflow.
Operators can predefine the exact sheet count between each tab, guaranteeing supreme precision in quantity control and management, thus optimizing your operational processes.
Our strategic tab insertion process ensures perfect paper alignment and streamlines operations, creating a harmonious workflow that enhances productivity.
With our advanced PLC monitoring sheet counts, tabs are inserted automatically upon reaching the preset quantity, ensuring precise separation between sheets and elevating production accuracy.
This feature ensures flawless separation between sheets within the ongoing pallet, maintaining impeccable order and precision throughout the cutting process.
Our pioneering tab-inserter, controlled by an intuitive PLC system or manually through user-friendly keys, provides unmatched control and precision in tab insertion, elevating operational efficiency.
This sophisticated system expertly manages both the insertion and precise cutting of paper strips, delivering optimal functionality and significantly enhancing operational efficacy.
8. Slitting Knife
Our high-performance slitting and trimming knives are designed for versatility, easily adapting to various cutting requirements. The intelligent mechanical hand system allows for swift and seamless changes, with options like electronic knives and automatic or manual modes, elevating production efficiency to new heights.
9. Tubes and Pipes for Dust Removal System
Our dust removal system is meticulously engineered for peak efficiency, effortlessly eliminating dust after longitudinal cutting. Featuring a high-capacity suction cavity and dedicated piping, it ensures a pristine operational environment, ultimately boosting productivity.
10. The Main Machine Structure
Our machine's main structure embodies the pinnacle of precision engineering. With rigorous finite element and mechanical vibration analysis, we utilize premium nodular cast iron in an integrated design that minimizes resonance, ensuring stable, reliable operation and extending the lifespan of key bearing parts.
11. Static Eliminating System
Our cutting-edge static eliminating system, equipped with a highly effective anti-static bar, neutralizes static electricity in sheets, safeguarding production quality and ensuring consistent, high-caliber performance.
12. Full Mesh Belt
Our state-of-the-art conveyor system, equipped with a full-width mesh belt, offers unparalleled paper surface smoothness and minimizes edge impact risks. The innovative suction fan device secures paper handling at high speeds, boosting stability and operational efficiency.
13. Pallet Pile Weighing & Height Measurement
Utilizing renowned German technology, our precision weighing system offers real-time display of pallet pile weights. Its unique 4-horizontal and 4-vertical structure prevents damage and measurement errors, ensuring absolute accuracy and reliability.
Our system employs a sophisticated laser rangefinder to measure height with precision. By analyzing the flight time or photoelectric signal amplitude of reflected laser pulses, it delivers accurate data for optimal process control.
14. Discover flawless infrared alignment with our cutting-edge auto-adjustment feature, engineered for precision and excellence.
Dive into the world of unparalleled precision and efficiency with our advanced paper rolls alignment system. With the ease of a touch, input the desired width on our state-of-the-art intuitive touchscreen, and witness the seamless magic unfold as the auto-alignment system positions each paper roll with impeccable precision. This innovative feature ensures minimal waste, skillfully preventing any looseness or wrinkles due to misalignment. Flawlessly synchronized with our cutting-edge order auto-changing system, it operates under the meticulous guidance of a servo motor. Further enhanced by a CCD correction sensor, it provides robust support for both EPC and LPC line tracking, guaranteeing exceptional accuracy and a superior result every single time.
15. State-of-the-Art Dedusting System: Experience the pinnacle of cleanliness and efficiency.
Introducing our groundbreaking dedusting system, a marvel of engineering featuring a revolutionary blue high-viscosity roller. This system expertly captures and eradicates dust from paper surfaces with unmatched efficiency. The inclusion of a white dedust roller, adeptly powered by a cylinder, ensures the meticulous removal of dust collected on the blue roller. With an easy peel-off viscous film on the white roller, this system delivers the ultimate dust elimination solution tailored for high-speed operations, ensuring your surfaces remain impeccably flawless and dust-free, while delivering unrivaled performance and reliability.
About US
ZHEJIANG HAOSHENG INTELLIGENT EQUIPMENT CO.,LTD.
HOUSENG is a leading company in China to produce sell sheet cutting machine /reel to sheet paper ,HOUSENG on extensive experience and fast develop speed in this field. Start from 2001, high performance models have evolved thanks to the commitment and know-how of our employees, intensive research and development, and the steady exchange with our customers on their needs and ideas .
In the light of such policies as adapting to market demands, basing on science&technology and seeking market share through quality, HOUSENG aims to reduce cost and market competition, providing better services for customer at home and abroad, and help customers to obtain greater benefits. |
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