Model: EXC-1500 - Elevate your production capabilities with our state-of-the-art EXC-1500 model. This cutting-edge solution is meticulously engineered to streamline and significantly enhance your paper board cutting and production processes. Experience the pinnacle of efficiency and precision with a device that promises unmatched reliability and performance.
Product Description
1. Presenting the EXC Series Double Knife Sheeter, a masterpiece of contemporary engineering and refined elegance. This cutting-edge apparatus is equipped with an innovative synchronic rotary mechanism driven by a powerful AC servo motor, offering unmatched precision with impeccably clean cuts every time. Elevate your cutting performance to exceptional levels with this trailblazing technology, setting a new benchmark in the market.
2. Experience the zenith of cutting accuracy with our patented embedded cutting head design. This unique feature guarantees a perfectly straight cross profile, effectively eliminating annoying fiber pull-out and stray paper edges. Ideal for a wide range of materials, from cardboard to coated paper, Kraft paper, culture paper, and more, this groundbreaking solution effortlessly handles weights up to 1000gsm, ensuring versatility and pristine outcomes every time.
3. The HOUSENG machine represents the pinnacle of excellence in sheet cutting production, earning the trust of leading cosmetics and pharmaceutical packaging brands. Its zero-risk, long-term dependability ensures your products are of superior quality, with reduced costs and heightened efficiency. Choose this machine to power your business confidently into future success and innovation with assurance.
4. Revolutionize your cutting processes with our state-of-the-art infrared automatic alignment system. This intelligent machine allows for effortless input of desired widths via the touchscreen, enabling automatic roll alignment that prevents loose ends and wrinkles. Seamlessly integrated with infrared automatic calibration, it adapts to dynamic paper size changes while the servo motor control, CCD correction sensors, and EPC/LPC line tracking guarantee optimal precision and minimized waste.
Application
Cutting reel (roll paper) into sheets: Unleash the ultimate in precision and efficiency with our Intelligent High-Speed Paper Cutter for Efficient Cutting of Cardboard. This outstanding machine is meticulously designed to masterfully transform reel paper, including Coated and Kraft Paper, into flawless sheets. Enhance your paperboard cutting and production operations with this groundbreaking advancement, guaranteeing unmatched accuracy and swift execution that redefines industry excellence.
Technicals
Unveil the groundbreaking Advanced Slitting Machine from HOUSENG MACHINE, a masterclass in technology that redefines paper cutting excellence. Crafted with meticulous precision, this machine is engineered to excel in Paper Mills and Printing Houses, setting unprecedented benchmarks in efficiency and precision. Elevate your cutting results to unparalleled levels of quality with every operation.
Experience seamless and flawless processing with expertly optimized stages: Unwinding, precise Feeding, meticulous Cutting, efficient Conveying, and organized Collecting. Each phase is fine-tuned to perfection, ensuring a workflow that maximizes productivity and minimizes downtime.
Prestigious and Recognized International CertificationsThis model confidently holds the renowned CE Certification and ISO 9001:2015, attesting to its alignment with global standards of excellence in compliance and quality. This certification underscores the exceptional craftsmanship and unwavering reliability of our state-of-the-art machinery.
Comprehensive Standard Configuration for Optimal Performance
(1) The base paper holder clamping arm is a marvel of engineering, crafted from ductile iron through a specialized casting process, ensuring extraordinary strength and durability. Experience unparalleled safety and reliability with this essential component.
(2) Outfitted with original bearings from world-renowned brands F.AG & NSK, this machine promises unrivaled reliability and consistent, long-term performance. Rely on the precision and longevity of these premier components.
(3) Our advanced system integrates high-end imported electrical components from industry leaders: Siemens and Mayor of Germany, Dichtomatik from Germany, and the distinguished Nidec of Japan, previously CT UK. Achieve the pinnacle of quality and dependability with these elite components.
(4) Acquired from the prestigious Germany Siegling brand, the conveyor belt ensures smooth and efficient operations with high-performance delivery, guaranteeing that every production stage progresses seamlessly.
(5) Achieve cutting precision of up to ±0.15mm with this machine's remarkable speed capability of 400 cuts per minute, elevating productivity and operational efficiency to unprecedented levels.
(6) The back cutting knife, expertly crafted from premium German tungsten steel, is acclaimed for its precision and steadfastness. Its adjustable blade retains sharpness and form, delivering reliable performance without the risk of deformation.
(7) Featuring a user-friendly touchscreen interface that supports both English and Chinese, this system offers intuitive control and versatile operation. It is meticulously designed to cater to a global audience, ensuring ease of use and enhanced functionality.
Services
1.Installation & Training
Our team of expert technicians is committed to delivering a seamless and effortless installation experience. They will arrive at your premises to initiate the machine start-up process, ensuring everything is set up perfectly right from the start. As a testament to our dedication to customer satisfaction, this extraordinary service is provided at no extra charge.
Beyond the installation phase, Haosheng's highly skilled engineers are devoted to equipping your team with comprehensive start-up training sessions, offering detailed insights into the machine's functionalities to empower your team to operate the equipment with expertise and absolute confidence.
Our training modules are uniquely tailored and custom-designed to meet your precise needs, with a meticulously crafted agenda developed in collaboration with you to guarantee complete satisfaction.
2. Warranty Services
Throughout the warranty period, should you require any replacement components for your machine, we assure you of a prompt supply to minimize any potential downtime, keeping your operations running smoothly.
3. Customer Service
We deliver a comprehensive array of services, including robust support, rapid spare parts provision, and timely maintenance solutions. Our offerings can be accessed via cutting-edge remote assistance or through the immediate deployment of our highly skilled local engineers, ensuring your paper sheeter maintains peak performance and efficiency at all times.
After Sales Service
Experience the Pinnacle of Service Excellence: At Zhejiang Haosheng Intelligent Equipment Co., Ltd., our team of highly skilled and dedicated professional engineers stands ready to offer comprehensive online technical guidance, meticulously tailored to suit your specific needs and preferences. We ensure that every query is addressed with utmost precision and care,guaranteeing you a seamless and satisfactory experience with our unparalleled support.
Warranty: Relish in complete peace of mind with our extensive 1-year warranty. This provides the assurance and confidence you deserve, commencing from the moment you receive your state-of-the-art machine. We stand firm in our commitment to provide complimentary spare parts throughout the entire warranty period, ensuring uninterrupted performance and satisfaction,although freight charges may apply, ensuring transparency and fairness in our service.
Main Technical Parameter:
1. Dimensions of the machine: This extraordinary machine showcases dimensions of 19000*5200*2530mm, seamlessly integrating robust power with precision craftsmanship. Its design is a remarkable testament to engineering excellence.
2. Weight: With an impressive weight of 22000kgs, this machine stands as a bastion of stability and durability. It is capable of enduring high-performance tasks with unwavering endurance, ensuring reliable operation.
3. Voltage: Operating at 380V, 108kw, 3Phase, this powerhouse is meticulously engineered to deliver consistent and formidable power output. This feature is essential for tackling even the most challenging operations with ease.
4. Packaging: Expertly packaged in dual 40HQ Containers, ensuring each transport phase is executed with the utmost security and efficiency. The packaging design emphasizes robust protection and streamlined logistics.
5. Cutting Paper Reference Weight: Masterfully designed to accommodate paper substances ranging from 80 to 1000GSM. This versatile machine effortlessly meets a wide spectrum of production demands, making it a pivotal asset in any production line.
6. Cutting Accuracy: Crafted for high-precision, the machine achieves an impressive accuracy of ±0.15mm. This ensures meticulous cuts, significantly enhancing overall production quality and efficiency.
(Based on the intricate interplay of density, volume, and material of the web, the cutting length precision reaches a remarkable ±0.1mm for 1000mm, or maintains an extraordinary ±0.1% accuracy during speed changes, showcasing unparalleled reliability.
Note: The aforementioned data are contingent upon stable operation and strict adherence to established operating protocols. When utilizing a single paper roll, the cutting length is maintained with superior precision, ensuring consistently excellent results.
7. Cutting Length: Offering an adaptable range from 400mm to 1650mm, this feature provides unmatched versatility for projects of all scales and complexities, catering to diverse production needs.
8. Reel Diameter: Designed to accommodate reels from 700mm to 1800mm with a maximum output of 71. It expertly caters to a diverse array of operational requirements, making it an invaluable addition to any setup.
9. Maximum Paper Cutting Width: Capable of supporting a substantial width up to 1500mm, this machine effortlessly accommodates extensive production needs, offering flexibility for a wide range of applications.
10. Number of Slitter Knife: Outfitted with 3 pairs, ensuring precision trimming for immaculate, sharp cuts with each operation. This feature enhances the quality and efficiency of every cut.
11. Air Pressure Source Requirements: Operates efficiently with an air pressure of 0.8Mpa, maintaining optimal performance levels. This ensures a stable and reliable performance across various operational conditions.
12. Maximum Stack Height: Reaching an impressive maximum height of 1500mm, including the pallet, this feature is crafted for high-volume stacking requirements. It significantly boosts productivity and space efficiency.
13. Roll Body: Constructed with expertise from a steel tube, featuring a sleek and sturdy Chrome Plated surface. This design combines exceptional strength with a polished finish, ensuring durability and aesthetic appeal.
Function description:
1. UNWINDER STAND (Our advanced machine integrates a state-of-the-art motorized brake system, expertly engineered to deliver unwavering reliability and efficiency by maintaining seamless paper handling across all operational conditions.)
Type: This Double-arm configuration is masterfully crafted to accommodate a wide range of paper cores with unmatched precision and dependability. 3" 6" 12" Roll Rack
Cleverly designed with dual unwind pick-up types strategically positioned at the rear, this robust framework is built to effortlessly handle reels with an impressive weight capacity of approximately2500kg. Precision hydraulic control enhances flawless vertical movements, meticulously managed from the console through intuitive solenoid valve selectors, ensuring maximum accuracy.
Oil pressure enables seamless maneuverability of paper arms, facilitating swift, stable, and effortless lifting and precise positioning operations, thereby boosting efficiency and productivity.
Brake Device : 4 sets
Each disc is equipped with 4 sophisticated brake units, allowing the main panel to deliver efficient brake and unwind control. The PLC dynamically fine-tunes reel rotation tension, perfectly aligning with operator input. A tension sensor roll, linked to the PLC, ensures precise tension application during unwinding.
Strategically positioned at the base of the guide roll, tension sensors transmit electric signals to the controller, enabling automatic unwinder brake adjustments to maintain optimal tension levels.
Employing Italy's renowned RE tension control system alongside superior pneumatic components, we provide stable operations and precise aerodynamic control actions in the brake system for unmatched performance.
2. Cutting Unit (sycho)
The Double KNIFE cutting unit shines with its synchronized rotary cutting knife, emulating the precision of scissors, delivering smooth and precise cuts across paper grades from 150gsm to 1000gsm. Powered by Japan Nidec (UK CT), the knife roller ensures impeccable cutting precision and unwavering stability. The innovative gear mechanism, devoid of clearance, guarantees tool stability, effectively eliminating scratches and light spots, resulting in a flawlessly finished edge.
3. Electronic Control
Incorporating Siemens PLC from Germany and Japan Nidec (UK CT) servo drive control systems, our electronic control segment enhances efficiency, streamlining operations with direct touchscreen input for cutting lengths, quantities, and finished product totals. High-efficiency energy-saving technologies contribute to reduced electricity consumption and production costs, with the servo-driven rotary knife shaft elevating overall performance and productivity.
4. Delivery Section with Automatic Paper Handling Equipment (Jogger and Vibrating Devices)
Meticulously crafted for exceptional paper stacking, the lift system elevates paper stacks to impressive heights, automatically lowering them as needed. Equipped with a three-sided shake finishing capability and a vibrationally positioned fixed plate, the stacker table ensures both precision and safety. Adjustable side plates enhance convenience and operational safety.
5. Department of Transportation
Our innovative patent agencies adjustable ratio wheel, combined with user-friendly operation, presents a refined structure. Thanks to an advanced slow synchronization and sophisticated buffer speed bumps, the high and low differential paper folding process is executed seamlessly, preserving paper quality even on the most delicate surfaces.
6. The New Anti-Curvature Device (Dual Decurler System)
This cutting-edge system efficiently eliminates curls from paper rolls, ensuring a consistently flatter paper surface that enhances roll tension stability, optimizing your entire production process for superior outcomes.
Decurler Bar: With meticulous craftsmanship, this bar is forged from premium steel and bolstered by top-tier bearings, while its surface dazzles with a durable chrome finish, promising outstanding performance.
Paper Roll: Featuring a lustrous chrome-plated finish that significantly enhances durability, this surface exudes exceptional smoothness, ensuring the highest quality and extended lifespan for our paper rolls.
7. Automatic Marking Machine (Tab Inserter Device)
Unlock the essence of precision with our cutting-edge counting capabilities. This device is a testament to technological advancement, designed to empower operators with a highly intuitive man-machine interface, revolutionizing data input and elevating operational ease.
This sophisticated system meticulously integrates and tracks paper quantities to align precisely with your pre-set parameters. It elevates operational efficiency through comprehensive attention to every aspect of your processes.
Introducing an innovative and specialized mechanism, our paper-tab integration into the pallet redefines production organization and tracking. It infuses maximum efficiency and forward-thinking into your workflow.
Operators can set the precise number of sheets between tabs with unparalleled accuracy, offering exceptional control in quantity management. Experience unmatched precision and superior command over your operations.
Our strategic tab insertion seamlessly maintains the perfect paper alignment and streamlines the entire operation. This ensures a cohesive and productive workflow, optimizing every aspect of operations.
Our advanced PLC system precisely monitors sheet counts, automatically inserting tabs upon reaching the set quantity. This precision guarantees exact sheet separation, boosting production accuracy and efficiency.
This feature ensures impeccable separation between sheets within the pallet, maintaining order and precision throughout the cutting process, and guaranteeing flawless execution.
The innovative tab-inserter, operable via the PLC or through straightforward intuitive keys, offers unrivaled control and precision in tab placement, enhancing operational flexibility.
This leading-edge system delivers excellence in both the insertion and precise cutting of paper strips, advancing operational functionality and significantly boosting reliability and efficacy.
8. Slitting Knife
Our efficient slitting and trimming knives cater to a diverse spectrum of cutting needs. The intelligent mechanical hand system facilitates swift, seamless changes, with options from electronic to manual, Siamese, and press-cutting types, each designed to elevate production efficiency and deliver superior cutting precision.
9. Tubes and Pipes for Dust Removal System
Expertly designed for maximum efficiency, our dust removal system effectively eliminates dust post-longitudinal cutting. Featuring a high-capacity suction cavity and dedicated piping, it ensures a pristine operational environment, substantially enhancing productivity and cleanliness.
10. The Main Machine Structure
Our machine's main structure exemplifies peak precision engineering. Through rigorous finite element and mechanical vibration analysis, we utilize premium nodular cast iron for a cohesive design that minimizes resonance, ensuring stable, reliable operation and longevity for critical bearing components.
11. Static Eliminating System
Our state-of-the-art static eliminating system, complete with a highly efficient anti-static bar, effectively neutralizes static electricity in sheets. This innovation ensures consistent, reliable production quality across operations.
12. Full Mesh Belt
Our advanced conveyor system, featuring a full mesh belt, guarantees unparalleled paper surface smoothness while mitigating edge impact risks. The cutting-edge suction fan device ensures secure paper handling at top speeds, enhancing stability and operational efficiency.
13. Pallet Pile Weighing & Height Measurement
Incorporating renowned German precision, our weighing system provides real-time pallet pile weight displays. Its innovative 4-horizontal and 4-vertical framework prevents scale damage and ensures measurement accuracy, delivering reliable and precise weight assessments.
Our height measuring system is a masterpiece of engineering, featuring an advanced laser rangefinder that employs state-of-the-art technology. By meticulously analyzing either the flight time or the amplitude of photoelectric signals from reflected laser pulses, it offers exceptionally precise and reliable data critical for optimizing process control. This ensures that every measurement is accurate, consistent, and dependable, making it an indispensable tool for enhancing operational efficiency.
14. Revel in the flawless precision of our infrared alignment technology, featuring an innovative auto-adjustment feature that guarantees unparalleled accuracy and efficiency. This cutting-edge system ensures that your processes benefit from the highest level of precision, significantly enhancing productivity.
Experience a revolution in precision and efficiency with our cutting-edge paper rolls alignment system. With a simple input of your desired width on the intuitive touch screen, witness the seamless operation of the sophisticated auto-alignment system. This technology ensures perfect positioning of your paper rolls, minimizing waste and eliminating issues like looseness or wrinkles from misalignment. Fully integrated with our advanced order auto-changing system, it operates under the precise control of a high-performance servo motor. Featuring a CCD correction sensor, it offers superior support for EPC and LPC line tracking, guaranteeing extraordinary accuracy with every operation, setting new standards in the industry.
15. Pioneering Dedusting System
Step into the future of innovation with our groundbreaking dedusting system. This system is equipped with a high-viscosity blue roller that effectively captures and removes dust from paper surfaces with remarkable efficiency. Paired with a white dedust roller driven by a cylinder, it meticulously cleans the blue roller of dust, ensuring it remains in peak condition. The white roller's easy peel-off viscous film delivers the ultimate dust elimination solution, perfect for high-speed operations. This ensures pristine, dust-free surface conditions, offering unmatched performance and excellence in maintaining cleanliness and quality throughout your processes.
About US
ZHEJIANG HAOSHENG INTELLIGENT EQUIPMENT CO.,LTD.
HOUSENG is a leading company in China to produce sell sheet cutting machine /reel to sheet paper ,HOUSENG on extensive experience and fast develop speed in this field. Start from 2001, high performance models have evolved thanks to the commitment and know-how of our employees, intensive research and development, and the steady exchange with our customers on their needs and ideas .
In the light of such policies as adapting to market demands, basing on science&technology and seeking market share through quality, HOUSENG aims to reduce cost and market competition, providing better services for customer at home and abroad, and help customers to obtain greater benefits. |
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