Model: EXC-1500 - Elevate your production capabilities to new heights with our state-of-the-art EXC-1500 model. This cutting-edge solution is meticulously engineered to streamline operations and significantly enhance your paper board cutting and production processes. Experience the pinnacle of efficiency and precision with a device that promises unmatched reliability and performance, ensuring your production reaches its fullest potential with every cut. The EXC-1500 is designed for those who demand the best and settle for nothing less, offering a seamless integration into your current workflow while setting new standards for productivity.
Product Description
1. Introducing the EXC Series Double Knife Sheeter-a marvel of contemporary engineering and refined design. This state-of-the-art machine boasts a synchronous rotary mechanism powered by a high-performance AC servo motor, delivering exceptional precision and consistently flawless cuts. Elevate your cutting capabilities to unprecedented levels with this avant-garde technology, setting a new benchmark in the industry.
2. Experience unparalleled cutting precision with our patented embedded cutting head design. This exclusive feature delivers a perfectly straight cross profile, effectively eliminating fiber pull-out and stray paper edges. Ideal for a wide range of materials such as cardboard, coated paper, Kraft paper, culture paper, and more, this cutting-edge solution manages weights up to 1000gsm, offering unmatched versatility and pristine results every time.
3. The HOUSENG machine exemplifies supreme excellence in sheet cutting production, earning the trust of leading cosmetics and pharmaceutical packaging brands. Its zero-risk, long-term reliability ensures your products receive superior quality, reduced costs, and enhanced efficiency. Choose this machine to confidently propel your business into the future, ensuring guaranteed success and ongoing innovation.
4. Revolutionize your cutting processes with our state-of-the-art infrared automatic alignment system. This intuitive machine allows for the easy input of desired widths via a touchscreen, enabling automatic roll alignment that prevents loose ends and wrinkles. Seamlessly integrated with infrared automatic calibration, it adapts to dynamic changes in paper size, while the servo motor control, CCD correction sensors, and EPC/LPC line tracking assure peak precision and minimal waste.
Application
Cutting reel (roll paper) into sheets: Experience the pinnacle of precision and efficiency with our High-Speed Reel to Sheet Cutter for Coated and Kraft Paper. This exceptional piece of machinery is expertly engineered to seamlessly convert reel paper into impeccably crafted sheets. Elevate your paperboard cutting and production processes with this revolutionary innovation, ensuring unrivaled accuracy and rapid performance that sets new standards of excellence.
Technicals
Unveiling the groundbreaking Advanced Slitting Machine from HOUSENG MACHINE, a pinnacle of technological innovation tailored to deliver unrivaled paper cutting excellence. Meticulously engineered for superior performance in Paper Mills and Printing Houses, this machine sets an unparalleled benchmark in efficiency and precision, ensuring premium cutting results with every operation.
Dive into a flawless, streamlined processing journey with stages meticulously curated for optimal performance: Unwinding, precise Feeding, meticulous Cutting, efficient Conveying, and methodical Collecting. Each phase is expertly optimized to sustain a seamless, productive workflow.
Distinguished International CertificationsThis exceptional model boasts the prestigious CE Certification and ISO 9001:2015, affirming its compliance with global excellence standards in quality and reliability. It serves as a testament to our commitment to superior craftsmanship and cutting-edge technology.
All-Encompassing Standard Configuration
(1) The base paper holder clamping arm is an engineering marvel, crafted from ductile iron through a specialized casting process. This imparts unparalleled strength and longevity, ensuring unmatched safety and dependability for the clamping arm.
(2) Outfitted with original bearings from the world-renowned brands F.AG & NSK, this machine delivers exceptional reliability and sustained long-term performance. Trust in its precision and durability.
(3) Our state-of-the-art system features premium imported electrical components from leading industry giants: Siemens and Mayor from Germany, Dichtomatik from Germany, and the illustrious Nidec of Japan, formerly CT UK, guaranteeing top-notch quality and reliability.
(4) The conveyor belt, sourced from the elite Siegling brand in Germany, ensures seamless, efficient operations with high-performance capabilities, facilitating smooth transitions through every operational stage.
(5) Offering cutting precision of up to ±0.15mm, this machine operates at a stunning speed of up to 400 cuts per minute, propelling productivity and operational efficiency to unprecedented levels.
(6) The back cutting knife, crafted from superior German tungsten steel, is acclaimed for its precision and consistent stability. The easily adjustable blade maintains its sharpness and integrity, ensuring reliable performance without deformation.
(7) Our intuitive touchscreen interface features dual language support in English and Chinese, providing easy operation and versatile functionality. It's designed to accommodate a global user base, enhancing ease of use and operational efficiency.
Services
1.Installation & Training
Our expert technicians will arrive at your location to execute a seamless installation and initiate the machine start-up process, ensuring an effortless and flawless experience. Let us take the complexity out of the equation for you, so you can easily get started with our state-of-the-art equipment, without any hassle or hiccups. This exceptional service is offered at no additional cost. Enjoy the peace of mind that comes with knowing there's no extra financial burden involved.
In addition to installation, Haosheng's highly experienced engineers are committed to empowering your team with comprehensive start-up training, providing in-depth insights into the machine's functionalities, enabling your team to operate it with skill and unwavering confidence. Our training program is your gateway to mastering the equipment, giving your team the expertise needed to excel.
Our training is custom-designed, uniquely tailored to align with your specific requirements, with the agenda meticulously crafted in collaboration with you to ensure absolute satisfaction. We don't just meet your expectations; we exceed them through a personalized touch.
2. Warranty Services
During the warranty period, if you find yourself in need of any replacement parts for your machine, we promise to supply them promptly, minimizing any possible downtime. Our commitment is to keep you running smoothly and efficiently, with minimal disruptions.
3. Customer Service
We offer an all-encompassing suite of services, featuring robust support, rapid spare parts supply, and timely maintenance solutions. Our services are made available through remote assistance or the swift deployment of local engineers, ensuring that your paper sheeter functions smoothly and efficiently at all times. Trust in our dedicated support to keep your operations at peak performance, no matter the circumstance.
After Sales Service
Experience the Pinnacle of Service Excellence: At Zhejiang Haosheng Intelligent Equipment Co., Ltd., our team of highly skilled and dedicated professional engineers is always prepared to offer comprehensive online technical guidance, precisely customized to meet your unique needs and preferences. We ensure every inquiry is handled with the highest precision and care,guaranteeing a flawless and gratifying experience with our exceptional support.
Warranty: Enjoy complete peace of mind with our comprehensive 1-year warranty, offering you the assurance and confidence you deserve from the moment you receive your state-of-the-art machine. We are unwavering in our promise to provide free spare parts throughout the entire warranty duration, ensuring continuous performance and satisfaction,though freight charges may apply, which ensures transparency and equity in our service provision.
Main Technical Parameter:
1. Dimensions of the machine: This extraordinary machine boasts dimensions of 19000*5200*2530mm, an impeccable blend of robust power and precision craftsmanship in its cutting-edge design.
2. Weight: With a commanding weight of 22000kgs, this machine epitomizes stability and durability, ready to perform high-demand tasks with steadfast endurance and reliability.
3. Voltage: Operating at 380V, 108kw, 3Phase, this powerhouse is engineered to deliver a consistent and formidable power output, crucial for demanding and intricate operations.
4. Packaging: Thoughtfully packaged in dual 40HQ Containers, ensuring every phase of transport prioritizes security and efficiency with unmatched care.
5. Cutting Paper Reference Weight: Elegantly engineered to handle paper substances ranging from 80 to 1000GSM, this versatile marvel seamlessly fulfills a diverse range of production demands.
6. Cutting Accuracy: Designed for uncompromising precision, this machine achieves an impressive accuracy of ±0.15mm, ensuring exact cuts that elevate overall production quality to new heights.
(Based on the intricate dynamics of density, volume, and web material, the cutting length precision reaches ±0.1mm for 1000mm, or maintains an incredible ±0.1% accuracy during speed transitions.
Note: The specified data depend on stable operation and strict adherence to established operating protocols. For single paper roll usage, the cutting length is preserved with exceptional precision.
7. Cutting Length: Offering a flexible range from 400mm to 1650mm, this capability delivers unrivaled versatility for projects of varying scales and complexities.
8. Reel Diameter: Designed to accommodate reels from 700mm to 1800mm, with a maximum output of 71, this feature meets a wide array of operational needs with ease.
9. Maximum Paper Cutting Width: Supporting a robust width of up to 1500mm, this machine effortlessly meets extensive production requirements.
10. Number of Slitter Knife: Equipped with 3 pairs, ensuring precise trimming for consistently immaculate, sharp cuts throughout each operation.
11. Air Pressure Source Requirements: Efficiently operates with an air pressure of 0.8Mpa, sustaining optimal performance levels seamlessly.
12. Maximum Stack Height: Reaching an impressive maximum height of 1500mm, including the pallet, this feature is expertly crafted for high-volume stacking demands.
13. Roll Body: Skillfully constructed from a steel tube with a sleek, sturdy Chrome Plated surface, combining exceptional strength with a refined finish.
Function description:
1. UNWINDER STAND (Our state-of-the-art machine boasts a sophisticated motorized brake system designed to provide seamless and consistent paper handling in all conditions. This ensures exceptional reliability and efficiency, setting a new standard for high-performance operations.)
Type: This expertly crafted Double-arm configuration is tailored to accommodate a diverse range of paper cores with unmatched precision and reliability. 3" 6" 12" Roll Rack
Innovatively designed with dual unwind pick-up types perfectly positioned at the rear, this robust structure is engineered to handle reels with an extraordinary weight capacity of around2500kg. Precision hydraulic control ensures flawless vertical movements, meticulously managed from the console for maximum precision using intuitive solenoid valve selectors.
Oil pressure allows for smooth maneuverability of paper arms, ensuring quick, stable, and effortless lifting and precise positioning operations, significantly boosting efficiency and output.
Brake Device : 4 sets
Each disc incorporates 4 advanced brake units, with the main panel facilitating efficient brake and unwind control. The PLC dynamically adjusts reel tension in sync with operator commands, ensuring precise tension application during unwinding through a tension sensor roll linked to the PLC.
Positioned strategically at the guide roll's base, tension sensors send electric signals to the controller, enabling automatic unwinder brake adjustments to maintain optimal tension consistently.
Harnessing the power of Italy's acclaimed RE tension control system paired with top-of-the-line pneumatic components, we deliver stable operations and precise control actions, elevating the brake system's performance to new heights.
2. Cutting Unit (sycho)
The Double KNIFE cutting unit stands out with its synchronized rotary cutting knife, emulating the precision of scissors, providing smooth and accurate cuts across paper grades ranging from 150gsm to 1000gsm. Powered by Japan Nidec (UK CT), the knife roller assures impeccable cutting precision and stability, while the innovative gear mechanism eliminates tool clearance, preventing scratches and light spots, resulting in a flawless finish.
3. Electronic Control
Incorporating Siemens PLC from Germany and Japan Nidec (UK CT) servo drive control systems, our electronic control section facilitates streamlined operations, enabling direct touchscreen input for setting cutting lengths, quantities, and product totals. High-efficiency energy-saving technologies minimize electricity consumption and production costs, enhancing overall performance and productivity through the servo-driven rotary knife shaft.
4. Delivery Section with Automatic Paper Handling Equipment (Jogger and vibrating devices)
Specifically engineered for superior paper stacking, the lift system elevates paper stacks to significant heights, automatically lowering them as required. Equipped with a three-sided shake finishing capability and vibrationally positioned fixed plate, the stacker table ensures precision and safety. Adjustable side plates further enhance convenience and operational safety.
5. Department of Transportation
Our innovative patent agencies adjustable ratio wheel, alongside user-centric operation, offers a sophisticated structure. Thanks to the pioneering slow synchronization and advanced buffer speed bumps, the high and low differential paper folding process is executed flawlessly, preserving paper quality even on the most delicate surfaces.
6. The New Anti-Curvature Device (Dual Decurler System)
This cutting-edge system effectively eradicates curls from paper rolls, delivering a consistently flat paper surface that enhances roll tension stability, optimizing the entire production process for superior outcomes.
Decurler Bar: Expertly crafted using premium steel and supported by top-tier high-quality bearings, the surface of the bar is elegantly finished with lustrous chrome plating. This lends an extraordinary performance and durability, ensuring the ultimate in precision and reliability.
Paper Roll: Featuring a dazzling, chrome-plated finish, our paper roll surface is not only enhanced for superior durability but also exudes an exceptional smoothness. This quality elevates the overall longevity and performance, ensuring each roll is a testament to excellence.
7. Automatic Marking Machine (Tab Inserter Device)
Discover unrivaled precision with our cutting-edge counting capabilities. Meticulously engineered to empower operators, this device boasts an exceptionally intuitive man-machine interface that revolutionizes user experience, making data input seamlessly smooth and operational simplicity unparalleled.
This sophisticated system seamlessly integrates and tracks paper quantities, perfectly aligning with your predefined settings. By maintaining meticulous attention to every detail, you achieve optimal efficiency and streamline processes like never before.
Introducing an innovative mechanism, our paper-tab integration into the pallet revolutionizes production organization and tracking. This breakthrough solution delivers maximum efficiency and injects a new level of innovation into your workflow.
Operators can effortlessly preset the precise number of sheets between each tab, offering an unprecedented level of precision in quantity management. Experience unmatched accuracy and superior control, elevating your operations to new heights.
Our strategic tab insertion into pallets not only ensures the correct orientation of paper but also streamlines the process. This guarantees a harmonious and productive workflow, optimizing operations to their fullest potential.
Our advanced PLC system precisely monitors sheet counts, automatically inserting tabs once the specified quantity is reached. This guarantees flawless separation between sheets, enhancing both production accuracy and efficiency.
This feature ensures immaculate separation between sheets within the ongoing pallet, maintaining orderliness and precision throughout the cutting process, delivering a flawless and exemplary execution every time.
The innovative tab-inserter, operable via PLC or intuitive user-friendly keys, delivers unmatched control and precision in tab placement, enhancing the versatility of operations with effortless precision.
This advanced system excels in both the insertion and precise cutting of paper strips. It delivers optimal functionality, significantly enhancing operational efficacy and ensuring reliability that redefines expectations.
8. Slitting Knife
Our highly efficient slitting and trimming knives are engineered to accommodate a diverse range of cutting requirements. With an intelligent mechanical hand system, they are changed swiftly and effortlessly. Options include electronic, automatic, manual, Siamese, and press-cutting types, all designed to elevate production efficiency while achieving unmatched cutting precision.
9. Tubes and Pipes for Dust Removal System
Our dust removal system is meticulously engineered for superior efficiency, effectively eliminating dust post-longitudinal cutting. Its high-capacity suction cavity, paired with dedicated piping, ensures a pristine operating environment, significantly enhancing productivity and maintaining cleanliness.
10. The Main Machine Structure
Our machine's main structure exemplifies the pinnacle of precision engineering. Utilizing rigorous finite element and mechanical vibration analysis, we employ premium nodular cast iron in a unified design that minimizes resonance, ensuring reliable, stable operation and prolonging the lifespan of critical bearing parts.
11. Static Eliminating System
Our state-of-the-art static eliminating system, complete with an efficient anti-static bar, effectively neutralizes static electricity in sheets. This innovation safeguards production quality, delivering consistent, reliable performance across all operations.
12. Full Mesh Belt
Our cutting-edge conveyor system, equipped with a comprehensive mesh belt, guarantees unparalleled paper surface smoothness while mitigating edge impact risks. The advanced suction fan device ensures secure paper handling even at peak speeds, enhancing stability and operational efficiency.
13. Pallet Pile Weighing & Height Measurement
Incorporating esteemed German technology, our precise weighing system offers real-time display of pallet pile weights. Its unique 4-horizontal and 4-vertical construction prevents scale damage and measurement inaccuracies, ensuring reliable and precise weight assessments.
Our state-of-the-art height measuring system is a marvel of precision and technology, harnessing the power of an advanced laser rangefinder. By meticulously scrutinizing either the flight time or the amplitude of photoelectric signals from the reflected laser pulses, it offers precise and reliable data crucial for enhancing and streamlining your process controls.
14. Dive into a world of perfect infrared alignment with our innovative auto-adjustment feature. This advanced technology guarantees precision and maximizes efficiency, transforming every operation into a seamless experience.
Experience unprecedented precision and efficiency with our cutting-edge paper rolls alignment system. Simply set your desired width via an intuitive touch screen, and witness the brilliance of our advanced auto-alignment system in action. This technology ensures flawless positioning of paper rolls, significantly minimizing waste by eliminating issues like looseness or wrinkles from misalignment. Seamlessly integrated with our sophisticated order auto-changing system, it functions under the precise guidance of a high-performance servo motor. Equipped with a CCD correction sensor, it expertly supports EPC and LPC line tracking, delivering extraordinary accuracy and reliability in every operation.
15. State-of-the-Art Dedusting System
Unveil the essence of innovation with our superior dedusting system, which utilizes an ultra-efficient high-viscosity blue roller to capture and eradicate dust from paper surfaces. Paired with a cylinder-powered white dedust roller, it expertly purifies the blue roller, ensuring a pristine operation. The white roller's easily removable viscous film offers the pinnacle of dust-elimination solutions for high-speed environments, guaranteeing immaculate and dust-free surfaces. Achieve unparalleled performance and perfection, maintaining the highest standards of cleanliness and quality throughout your processes.
About US
ZHEJIANG HAOSHENG INTELLIGENT EQUIPMENT CO.,LTD.
HOUSENG is a leading company in China to produce sell sheet cutting machine /reel to sheet paper ,HOUSENG on extensive experience and fast develop speed in this field. Start from 2001, high performance models have evolved thanks to the commitment and know-how of our employees, intensive research and development, and the steady exchange with our customers on their needs and ideas .
In the light of such policies as adapting to market demands, basing on science&technology and seeking market share through quality, HOUSENG aims to reduce cost and market competition, providing better services for customer at home and abroad, and help customers to obtain greater benefits. |
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