Model: EXC-1500 - Elevate your production capabilities to unprecedented heights with our state-of-the-art EXC-1500 model. This cutting-edge solution is meticulously engineered to streamline operations and significantly enhance your paper board cutting and production processes. Experience the pinnacle of efficiency and precision with a device that promises unmatched reliability and performance, ensuring that every cut is executed flawlessly and with absolute finesse.
Product Description
1. Introducing the EXC Series Double Knife Sheeter, the epitome of cutting-edge engineering and elegant design. This contemporary marvel features a synchronic rotary mechanism driven by a powerful AC servo motor, delivering unmatched precision and flawlessly clean cuts every single time. Elevate your cutting capabilities to unprecedented heights with this pioneering technology, setting a new benchmark in the industry for excellence and innovation.
2. Experience the ultimate in cutting precision with our patented embedded cutting head design. This unique feature guarantees a perfectly straight cross profile, eliminating bothersome fiber pull-out and stray paper edges. Ideal for a diverse array of materials, including cardboard, coated paper, Kraft paper, culture paper, and beyond, this groundbreaking solution effortlessly handles weights up to 1000gsm, offering versatility and immaculate results with every cut.
3. The HOUSENG machine epitomizes excellence in sheet cutting production and is trusted by leading cosmetics and pharmaceutical packaging brands. Its zero-risk, long-term reliability ensures your products maintain superior quality, reduced costs, and enhanced efficiency. Opt for this machine to propel your business confidently into the future, with guaranteed success and continuous innovation.
4. Optimize your cutting processes with our state-of-the-art infrared automatic alignment system. This intuitive machine allows for easy input of desired widths via the touchscreen, facilitating automatic roll alignment to prevent loose ends and wrinkles. Seamlessly integrated with infrared automatic calibration, it adapts to dynamic changes in paper size while the servo motor control, CCD correction sensors, and EPC/LPC line tracking ensure exceptional precision and minimal waste.
Application
Cutting reel (roll paper) into sheets: Discover unparalleled precision and efficiency with Zhejiang Haosheng Intelligent Equipment Co., Ltd.'s High-Speed Cutter for Kraft Paper and Heavy Cardboard Materials. This exceptional machinery epitomizes cutting-edge engineering, transforming reel paper into flawlessly crafted sheets with ease. Elevate your paperboard cutting and production operations with this groundbreaking innovation, delivering unmatched accuracy and swift performance that redefines industry standards and exceeds expectations.
Technicals
Introducing the cutting-edge Advanced Slitting Machine from HOUSENG MACHINE, a true pinnacle of innovation in paper cutting technology. Crafted with precision for unparalleled performance in Paper Mills and Printing Houses, this machine redefines standards of efficiency and precision, guaranteeing superior cutting results every time.
Engage in a seamless and efficient processing journey with meticulously crafted stages: Unwinding, precise Feeding, meticulous Cutting, efficient Conveying, and systematic Collecting. Each phase is expertly optimized to ensure a smooth workflow that maximizes productivity and efficiency.
Prestigious Global CertificationsThis model is distinguished by its prestigious CE Certification and ISO 9001:2015 accreditation, affirming its compliance with global excellence standards. It stands as a testament to the superior craftsmanship and unwavering reliability of our state-of-the-art machinery.
Comprehensive Standard Configuration
(1) The base paper holder clamping arm is an engineering triumph, forged from ductile iron using a specialized casting technique. This ensures remarkable strength and durability, providing unparalleled safety and reliability for the base paper holder clamping arm.
(2) Outfitted with original bearings from the globally acclaimed brands F.AG & NSK, this machine promises unmatched reliability and consistent long-term performance. Rely on the endurance and precision of these premier components.
(3) Our advanced system integrates top-tier imported electrical components from industry giants: Siemens and Mayor from Germany, Dichtomatik from Germany, and the renowned Nidec of Japan, formerly CT UK, ensuring superior quality and dependability.
(4) The conveyor belt, sourced from the prestigious Germany Siegling brand, guarantees smooth, efficient operations with high-performance delivery, ensuring that every operational stage progresses flawlessly.
(5) With a cutting precision reaching up to ±0.15mm, this machine operates at a breathtaking speed of up to 400 cuts per minute, propelling productivity and operational efficiency to unprecedented levels.
(6) The back cutting knife, crafted from premium German tungsten steel, is celebrated for its precision and steadfast stability. The effortlessly adjustable blade retains its sharpness and integrity, offering consistent performance without deformation.
(7) Our intuitive touchscreen interface accommodates both English and Chinese languages, providing user-friendly control and versatile operation. It is designed to satisfy the needs of a global user base, ensuring ease of use and enhanced functionality.
Services
1.Installation & Training
Our expert technicians will arrive at your location to execute a seamless installation and initiate the machine start-up process, ensuring an effortless and flawless experience. This exceptional service is offered at no additional cost.
In addition to installation, Haosheng's highly experienced engineers are committed to empowering your team with comprehensive start-up training, providing in-depth insights into the machine's functionalities, enabling your team to operate it with skill and unwavering confidence.
Our training is custom-designed, uniquely tailored to align with your specific requirements, with the agenda meticulously crafted in collaboration with you to ensure absolute satisfaction.
2. Warranty Services
During the warranty period, if you find yourself in need of any replacement parts for your machine, we promise to supply them promptly, minimizing any possible downtime.
3. Customer Service
We offer an all-encompassing suite of services, featuring robust support, rapid spare parts supply, and timely maintenance solutions. Our services are made available through remote assistance or the swift deployment of local engineers, ensuring that your paper sheeter functions smoothly and efficiently at all times.
After Sales Service
Experience the Pinnacle of Service Excellence: At Zhejiang Haosheng Intelligent Equipment Co., Ltd., we are proud to present a team of elite professional engineers who are both highly skilled and deeply dedicated, ready to provide comprehensive and meticulously customized online technical guidance. Our support is crafted to perfectly align with your unique needs and preferences, ensuring every inquiry is resolved with exceptional precision and exceptional care,guaranteeing you a smooth and gratifying experience with every interaction of our esteemed support services.
Warranty: Experience unparalleled peace of mind with our robust 1-year warranty, offering you the assurance and faith you truly deserve. Our warranty period begins from the very moment your state-of-the-art machine arrives at your doorstep. We remain steadfast in our promise to provide complimentary spare parts throughout the entire warranty duration, ensuring your machine's performance remains flawless and your satisfaction remains paramount,though please note that freight charges may apply. This ensures transparency and fairness while upholding our commitment to excellence in service.
Main Technical Parameter:
1. Dimensions of the machine: This extraordinary machine proudly boasts dimensions of 19000*5200*2530mm, expertly blending robust power with precision craftsmanship, offering an unparalleled synthesis of design and functionality.
2. Weight: At an impressive heft of 22000kgs, this machine stands as a bastion of stability and durability, engineered to handle high-performance tasks with unwavering endurance and reliability.
3. Voltage: Functioning at 380V, 108kw, 3Phase, this powerhouse machine is meticulously engineered to deliver a consistent and formidable power output that is essential for managing the most challenging operations with ease.
4. Packaging: Expertly packaged in dual 40HQ Containers, ensuring every phase of transport is executed with the highest levels of security and efficiency, safeguarding the machine throughout its journey.
5. Cutting Paper Reference Weight: Masterfully crafted to accommodate paper substances ranging from 80 to 1000GSM, this versatile machine seamlessly meets a diverse spectrum of production demands, enhancing adaptability and efficiency.
6. Cutting Accuracy: With a design focused on high-precision, this machine achieves an impressive accuracy of ±0.15mm, ensuring meticulous cuts that significantly enhance the overall quality of production.
(Based on the intricate interplay of density, volume, and material of the web, the cutting length precision reaches an outstanding ±0.1mm for 1000mm, or maintains an extraordinary ±0.1% accuracy even during speed transitions.
Note: The aforementioned data are contingent upon stable operation and strict adherence to established operating protocols. When utilizing a single paper roll, the cutting length is maintained with precise accuracy.
7. Cutting Length: Offering an adaptable range of 400mm to 1650mm, this feature provides unmatched versatility, accommodating projects of varying scales and complexities with ease and precision.
8. Reel Diameter: Expertly designed to accommodate reels from 700mm to 1800mm with a maximum output of 71, catering to a wide array of operational requirements and ensuring seamless integration into diverse production environments.
9. Maximum Paper Cutting Width: Capable of supporting a substantial width up to 1500mm, this machine effortlessly handles extensive production needs, providing unmatched flexibility and efficiency.
10. Number of Slitter Knife: Outfitted with 3 pairs, ensuring precision trimming for immaculate, sharp cuts during each operation, guaranteeing superior quality and performance.
11. Air Pressure Source Requirements: Operates efficiently with an air pressure of 0.8Mpa, maintaining optimal performance levels and ensuring consistent reliability across operations.
12. Maximum Stack Height: Reaching an impressive maximum height of 1500mm, including the pallet, this feature is meticulously crafted for high-volume stacking requirements, facilitating efficient space utilization.
13. Roll Body: Constructed with expert craftsmanship from a steel tube, featuring a sleek and sturdy Chrome Plated surface, combining exceptional strength with an elegant polished finish for enduring performance.
Function description:
1. UNWINDER STAND (Our high-tech machine is equipped with a state-of-the-art motorized brake system, ensuring seamless and consistent paper handling across all operational conditions. It offers unmatched reliability and efficiency, setting new standards in the industry.)
Type: This Double-arm configuration is masterfully crafted to accommodate various paper cores with exceptional dependability and precision. 3" 6" 12" Roll Rack
Ingeniously engineered with dual unwind pick-up types strategically positioned at the rear, this robust framework is constructed to adeptly manage reels with an impressive weight capacity of approximately2500kg. The precision hydraulic control facilitates flawless up and down movements, meticulously orchestrated from the console using intuitive solenoid valve selectors for maximum accuracy and control.
Oil pressure provides seamless maneuverability of paper arms, ensuring swift, stable, and effortless lifting and precise positioning operations, thereby enhancing efficiency and output.
Brake Device : 4 sets
Each disc incorporates 4 advanced brake units, with the main panel delivering efficient brake and unwind control. The PLC dynamically calibrates reel rotation tension, harmonizing flawlessly with operator input. A tension sensor roll, interfaced with the PLC, ensures precise tension application during unwinding.
Strategically positioned at the base of the guide roll, tension sensors transmit electric signals to the controller, facilitating automatic unwinder brake adjustments to maintain optimal tension levels for superior results.
Utilizing Italy's renowned RE tension control system alongside superior pneumatic components, we ensure stable operations and precise aerodynamic control actions in the brake system for unmatched performance and efficiency.
2. Cutting Unit (sycho)
The Double KNIFE cutting unit is exceptional with its synchronized rotary cutting knife, resembling the precision of scissors, delivering seamless and exact cuts across paper grades from 150gsm to 1000gsm. Powered by Japan Nidec (UK CT), the knife roller ensures impeccable cutting precision and unwavering stability. Our innovative gear mechanism, free from any clearance, guarantees tool stability, eliminating scratches and light spots for a flawlessly finished edge.
3. Electronic Control
Featuring integration with Siemens PLC from Germany and Japan Nidec (UK CT) servo drive control systems, our electronic control segment streamlines operations, allowing direct touchscreen input for cutting lengths, quantities, and finished product totals. High-efficiency energy-saving technologies contribute to reduced electricity consumption and production costs, with the servo-driven rotary knife shaft enhancing overall performance and productivity.
4. Delivery Section with Automatic Paper Handling Equipment (Jogger and Vibrating Devices)
Designed for exceptional paper stacking, the lift system elevates paper stacks to impressive heights, automatically dropping them as needed. Equipped with a three-sided shake finishing capability and a vibrationally positioned fixed plate, the stacker table ensures both precision and safety. Adjustable side plates enhance convenience and operational safety, ensuring a smooth workflow.
5. Department of Transportation
Our groundbreaking patent agencies adjustable ratio wheel, paired with user-friendly operation, offers a sophisticated structure. Thanks to an innovative slow synchronization and advanced buffer speed bumps, the high and low differential paper folding process is executed flawlessly, preserving the integrity of paper surfaces, even the most delicate ones.
6. The New Anti-Curvature Device (Dual Decurler System)
This state-of-the-art system efficiently eliminates curls from paper rolls, ensuring a consistently flatter paper surface that enhances roll tension stability, optimizing your entire production process for superior outcomes.
Decurler Bar: Impeccably designed with superior-grade steel and supported by top-tier bearings, the bar's surface features a luxurious chrome-plated finish that ensures unparalleled durability and exceptional performance.
Paper Roll: Showcasing a lustrous, chrome-plated exterior, this surface significantly enhances durability and offers a remarkable level of smoothness, thereby elevating the quality and extending the lifespan of our paper rolls to new heights.
7. Automatic Marking Machine (Tab Inserter Device)
Unleash the epitome of precision with our cutting-edge counting capabilities. Our device is designed to empower operators with an exceptionally intuitive man-machine interface, revolutionizing the user experience by making data input effortlessly seamless and simplifying operations to an unmatched degree.
Our sophisticated system ensures flawless integration and accurate tracking of paper quantities, perfectly synchronized with your predefined settings. Attain optimal efficiency through meticulous attention to every intricate detail of your processes.
Introducing a groundbreaking and specialized mechanism, our paper-tab integration into the pallet revolutionizes the organization and tracking of production, bringing unprecedented efficiency and innovation to your workflow.
Operators can preset the precise number of sheets between each tab with ease, offering unmatched precision in quantity management. Experience superior control over your operations with unrivaled accuracy.
Our strategic tab insertion into pallets not only maintains the perfect orientation of paper but also streamlines the entire process, ensuring a harmonious and productive workflow that optimizes operations to the fullest.
Our innovative PLC system monitors sheet counts with exceptional precision, automatically inserting tabs once the set quantity is achieved. This guarantees precise separation between sheets, enhancing production accuracy and efficiency dramatically.
This feature guarantees immaculate separation between sheets within the ongoing pallet, maintaining orderliness and precision throughout the cutting process, ensuring flawless execution at every turn.
The innovative tab-inserter, effortlessly operated through the PLC or intuitive user-friendly keys, offers unparalleled control and precision in tab placement, significantly enhancing operational versatility.
This advanced system excels in both the insertion and precise cutting of paper strips, delivering optimal functionality that vastly enhances operational effectiveness and reliability.
8. Slitting Knife
Our highly efficient slitting and trimming knives are expertly engineered to accommodate a broad spectrum of cutting requirements. Thanks to an intelligent mechanical hand system, they are changed swiftly and effortlessly. Options include electronic knives, automatic, manual, Siamese, and press-cutting types, all meticulously designed to elevate production efficiency while delivering cutting precision that is second to none.
9. Tubes and Pipes for Dust Removal System
Our dust removal system is masterfully crafted for exceptional efficiency, effectively eradicating dust following longitudinal cutting. Featuring a high-capacity suction cavity and dedicated piping, it ensures a pristine operating environment, significantly boosting productivity and maintaining immaculate cleanliness.
10. The Main Machine Structure
Our machine's main structure epitomizes precision engineering at its zenith. Utilizing rigorous finite element and mechanical vibration analysis, we employ premium nodular cast iron for a seamlessly unified design that minimizes resonance, ensuring reliable, stable operation and prolonging the lifespan of crucial bearing components.
11. Static Eliminating System
Our cutting-edge static eliminating system, equipped with an efficient anti-static bar, effectively neutralizes static electricity in sheets. This innovation ensures production quality is preserved, delivering consistent and reliable performance across all operations.
12. Full Mesh Belt
Our state-of-the-art conveyor system, featuring a comprehensive mesh belt, guarantees unparalleled paper surface smoothness while mitigating edge impact risks. The advanced suction fan device secures paper handling even at peak speeds, enhancing both stability and operational efficiency.
13. Pallet Pile Weighing & Height Measurement
Incorporating renowned German technology, our precise weighing system provides real-time display of pallet pile weights. Its distinctive 4-horizontal and 4-vertical construction prevents scale damage and measurement inaccuracies, ensuring reliable and precise weight assessments every time.
Harness the power of precision with our cutting-edge height measuring system, utilizing an advanced laser rangefinder. This state-of-the-art technology meticulously analyzes the flight time or the amplitude of photoelectric signals from reflected laser pulses, delivering exceptionally accurate and reliable data. Elevate your process control with precision that transforms efficiency and dependability.
14. Elevate your precision and efficiency to new heights with our groundbreaking infrared alignment system. Seamlessly experience flawless alignment through our sophisticated auto-adjustment feature, designed to ensure remarkable accuracy and operational effectiveness.
Experience the zenith of precision and efficiency with our next-generation paper rolls alignment system. With the simple input of your desired width on our intuitive touch screen interface, witness the seamless execution of our advanced auto-alignment system. It aligns your paper rolls with stunning precision, minimizing waste by eliminating misalignment issues such as looseness or wrinkles. Effortless integration with our cutting-edge order auto-changing system, this innovation operates under the precise command of a high-performance servo motor. Equipped with a CCD correction sensor, it provides exceptional support for EPC and LPC line tracking, ensuring each operation is performed with superior accuracy.
15. State-of-the-Art Dedusting System
Embrace the forefront of innovation with our superior dedusting system, featuring a high-viscosity blue roller designed to effectively capture and eliminate dust from paper surfaces. Partnered with a white dedust roller, activated by a cylinder, it meticulously cleanses the blue roller of dust particles. The white roller's easily detachable viscous film offers an unparalleled dust elimination solution for high-speed operations, guaranteeing immaculate and dust-free surfaces. Achieve unmatched performance and excellence in maintaining pristine cleanliness and quality throughout your processes.
About US
ZHEJIANG HAOSHENG INTELLIGENT EQUIPMENT CO.,LTD.
HOUSENG is a leading company in China to produce sell sheet cutting machine /reel to sheet paper ,HOUSENG on extensive experience and fast develop speed in this field. Start from 2001, high performance models have evolved thanks to the commitment and know-how of our employees, intensive research and development, and the steady exchange with our customers on their needs and ideas .
In the light of such policies as adapting to market demands, basing on science&technology and seeking market share through quality, HOUSENG aims to reduce cost and market competition, providing better services for customer at home and abroad, and help customers to obtain greater benefits. |
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