Model: EXC-1500 - A cutting-edge marvel from Zhejiang Haosheng Intelligent Equipment Co., Ltd., expertly crafted to handle a diverse range of paper types and thicknesses with unparalleled precision and efficiency.
Product Description
1. Our EXC series double knife sheeter represents the pinnacle of cutting-edge technology, featuring an advanced synchronic rotary design. This innovation is directly driven by a high-powered AC servo motor, ensuring unparalleled precision and impeccably clean cuts.
2. Utilizing our patented embedded cutting head design, this machine ensures a flawless cross profile that eliminates fiber pullout, a critical factor in preventing paper hairs. Perfectly suited for a wide range of materials including cardboard, coated paper, Kraft paper, culture paper, art paper, duplex, and packaging paper, it efficiently handles thicknesses of up to 1000gsm.
3. At HOUSENG, we specialize in crafting exceptional sheet cutters. Our machines have earned the trust of leading cosmetics and pharmaceutical packaging clients, proving their reliability for long-term, risk-free operation. By choosing our machines, you will significantly enhance product quality, reduce costs, and boost efficiency.
4. Experience the innovation of our infrared automatic alignment system. With features like roll and edge alignment, operators simply input the width on the touch screen to achieve automatic front and back roll alignment, eliminating loose and wrinkled paper issues. This system minimizes waste and, in tandem with the infrared auto-calibration, seamlessly adjusts paper size through servo motor control. The correction system is equipped with a CCD correction sensor, supporting EPC and LPC line tracking for optimal precision.
Application
Cutting reel (roll paper) into sheets: Perfectly engineered to transform large rolls of paper into precisely measured sheets, ensuring seamless integration into your production process. Our Versatile Cross Cutting Machine is an indispensable tool for handling all types of paper and varying thicknesses, delivering unparalleled precision and efficiency.
Technicals
HOUSENG MACHINE offers state-of-the-art solutions primarily used for precise paper cutting in various industries, including Paper Mills and Printing Houses, ensuring efficiency and accuracy.
The process workflow is meticulously designed and includes key stages: Unwinding, Feeding, Cutting, Conveying, and Collecting, delivering seamless operational efficiency.
Recognized International CertificationsOur commitment to excellence is validated by prestigious certifications, including CE Certification and ISO 9001:2015, reflecting our adherence to international standards.
Comprehensive Standard Configuration Details
(1) Crafted from robust ductile iron, the base paper holder clamping arm boasts high strength and precision casting, ensuring it remains deformation-free and safe for optimal performance.
(2) The entire machine is equipped with premium-grade bearings from renowned brands F.AG & NSK, ensuring durability and reliable performance.
(3) Featuring imported electrical components from world-class manufacturers like Siemens, Mayor, and Dichtomatik of Germany, along with Nidec from Japan, the machine guarantees superior operational capability.
(4) The conveyor belt is a hallmark of quality, utilizing the Germany Siegling brand to ensure smooth and efficient material handling.
(5) Achieving precision with cutting accuracy of up to ±0.15mm, the machine operates at an impressive speed of up to 400 cuts per minute, showcasing unmatched efficiency.
(6) The back cutting knife, made from premium Germany tungsten steel, ensures high precision and consistent performance without deformation; the blade is easily adjustable for user convenience.
(7) The user-friendly touch screen operation interface is available in both English and Chinese, enhancing accessibility and functionality for operators worldwide.
Services
1.Installation & Training
Our skilled technical team will visit your site to seamlessly install and initiate your machinery. This valuable service is provided at no extra cost.
Alongside installation, Haosheng's adept engineers will empower your team with comprehensive and practical start-up training covering the machine's operational intricacies, ensuring proficient handling.
Our training is meticulously customized to align with each client's unique requirements, co-created with the customer to ensure absolute satisfaction.
2. Warranty Services
Within the warranty duration, should there be a need for any replacement parts for your equipment, we guarantee swift dispatch to meet your needs immediately.
3. Customer Service
We provide an all-encompassing service suite, ranging from expert support to prompt parts delivery and maintenance, ensuring efficiency with virtual assistance or the timely deployment of local technicians to ensure consistent and optimal performance of your paper sheeting operations.
After Sales Service
We are dedicated to delivering the highest quality service, consistently exceeding your expectations.: Our team of professional engineers is always at your service, ready to provide expert online technical guidance, ensuring you can make the most of our cutting-edge solutions..
Warranty: Enjoy peace of mind with our comprehensive 1-year warranty. From the moment you receive the machine, we guarantee the provision of free spare parts during this warranty period, ensuring your operations remain uninterrupted and efficient.. Please note that freight charges may apply.
Main Technical Parameter:
1.Measurement of the machine: 19000*5200*2530mm;
2. Weight: A robust 22,000 kg, ensuring stability and durability in operation.
3. Voltage: Efficiently runs on 380V, 108kw, 3Phase to meet high-performance demands.
4. Package: Securely packed in a 40HQ Container+40HQ Container for safe transportation.
5. Reference weight of cutting paper (Substance of paper): Adaptable to a wide range from 80 to 1000 GSM.
6. Cutting accuracy: Precision guaranteed at +- 0.15mm.
(Based on the density, volume, and material of the web, the cutting length is meticulously calibrated to ±0.1mm for 1000mm, maintaining an accuracy of ±0.1% during acceleration or deceleration.
The above data are based on the stable operation and adherence to correct operating procedures, ensuring precision when cutting (for a single paper roll, the length of the paper cutting square is the correct length).
7. Cutting length: Offers versatility with a range from 400-1650mm for various applications.
8. Reel diameter: Accommodates sizes from 700mm to an impressive 1800mm (71) max.
9. Maximum paper cutting width: Capable of handling up to 1500mm for broad projects.
10. Number of slitter knives: Equipped with 3 pairs (for trimming) to ensure seamless operation.
11. Air pressure source requirements: Requires a stable 0.8Mpa for optimal performance.
12. Max. stack height: Can stack up to a maximum height of 1500 mm (including pallet) for efficient storage.
13. Roll Body: Composed of a sturdy steel tube with a Chrome Plating surface for enhanced durability.
Function description:
1. UNWINDER STAND (Equipped with a sophisticated motorized brake system, this machine ensures seamless operations.)
Type: Double-arm design tailored for paper core handling. 3" 6" 12" Roll Rack
2 unwinds pick-up type strategically positioned at the rear of the machine, robustly constructed to accommodate reels weighing approximately2500kg. With fully hydraulic up and down movements, easily controlled via a console with selectors managing solenoid valves for effortless operation.
Oil pressure ensures precise control of the paper arm's movement and lifting, offering stability and rapidity for user-friendly operation.
Brake Device : 4 sets
Each disc comprises 4 brake pieces. The main panel integrates a brake unwind control, allowing the PLC to maneuver reel rotation precisely 8 times per revolution. The operator inputs the initial tension into the PLC, which, through a tension sensor in the unwinding section, accurately signals the brake to maintain real-time tension.
Tension sensors at the guide roll base send electric signals to the controller, which automatically adjusts the unwinder brake to maintain the desired tension.
Featuring the renowned ITALY RE tension control system and top-tier pneumatic components, this ensures the brake control system operates stably and every aerodynamic action is executed with precision.
2. Cutting Unit (Synchro)
The Double KNIFE cutting unit features a synchronous rotary cutting knife that functions like scissors, delivering precise and smooth cuts for paper ranging from 150gsm to 1000gsm. The knife roller is powered by the highly esteemed Japan Nidec (UK CT) driver. The precision rotary sheeter groove is crafted using advanced imported processing centers, ensuring remarkable accuracy and stability. The high-quality gearbox is engineered with a no-clearance gear design, promising tool stability during high-speed operations. This design eliminates any risk of scratches or light spots, resulting in edges that are flawlessly neat and smooth.
3. Electronic Control
The electronic control system comprises German-imported Siemens PLC and Japan Nidec (UK CT) servo drive control systems, facilitating streamlined, automated operations. Users can input cutting length, total output, and other parameters directly into the touch screen interface. The system displays actual cutting lengths and totals promptly, promoting high efficiency and energy savings. The Japan Nidec (UK CT) servo drive powers the rotary knife shaft, in harmony with the energy storage tank, significantly reducing electricity consumption and enhancing production efficiency.
4. Delivery Section with Automated Paper Setting Equipment (Jogger and Vibrating Devices)
This section lifts and sets paper stacks to impressive heights, which are then automatically lowered. The stacker table is equipped with three-side shake finishing functions and one fixed plate that vibrates and positions itself laterally to each pallet. A jogger is positioned at the front of the pallet. Two side plates, adjustable as needed, are mounted on a traversal support, driven by high-quality pneumatic systems. Operators can adjust the paper amplitude using a handwheel, enhancing operational simplicity and safety.
5. Department of Transportation
Featuring patent agencies, our adjustable ratio wheel and effortless operation are crafted with a precise structure. Thanks to our innovative slow synchronization and advanced buffer speed bumps, the Versatile Cross Cutting Machine ensures a high and low differential paper folding process that is gentle on delicate paper surfaces, preventing scratches and leaving no trace or spots.
6. The New Anti-curvature Device (2 Sets Decurler)
Our new decurler system effectively removes the curl from rolls, ensuring the paper lays flat, which enhances the stability of the paper roll tension, resulting in a flawless finish every time.
Decurler Bar: Engineered with a steel bar type supported by bearings, featuring a surface treated with chrome plating for durability and smooth operation.
Paper Roll: Enhanced with Surface Chrome Plating for superior performance.
7. Automatic Marking Machine (Tab Inserter Device)
Offering a precise count after insert marking, the operators can simply input the required data on the intuitive man-machine interface.
With our system, after a specified number of papers, you can easily set the quantity for marking according to your preferences.
Our dedicated device introduces a paper-tab into the pallet being processed.
Operators can pre-set the number of sheets between tabs to customize production as needed.
Tab inserts are seamlessly integrated into the pallet direction for convenience and efficiency.
The PLC efficiently counts the sheets, and when the pre-set quantity is achieved, a tab is inserted effortlessly.
Positioned between sheets of the ongoing pallet, tabs ensure organized and precise stacking.
Our tab-inserter is automatically controlled by the PLC, with manual control available via two keys for feeding and cutting paper strips.
Two operator-friendly keys allow for manual control of feeding the paper strip and cutting.
8. Slitting Knife
Experience swift and automatic changes of slitting & trimming knives with our precision mechanical hands, significantly enhancing production efficiency. Tailor-made solutions are available for different cutting requirements, offering options like electronic knives, automatic types, manual types, Siamese types, and press-cutting types for versatile applications.
9. Tubes and Piping for Dust Removal System
Mounted to ensure cleanliness, our dust removal system effectively clears particles post-longitudinal cutting, featuring a powerful suction cavity and comprehensive piping.
10. The Main Machine Structure
Constructed with high-quality nodular cast iron, the main machine structure benefits from finite element analysis, mechanical vibration analysis, and frame optimization, leading to stable operation and extended service life for bearing parts through precision machining and resonance perfection between transmission components.
11. Static Eliminating System
Our anti-static bar effectively neutralizes static charges from sheets, ensuring a smooth and problem-free operation.
12. Full Mesh Belt
The conveyor system integrates a full-width mesh belt, enhancing paper surface smoothness, eliminating edge impact risks, and maintaining stability during high-speed operations with its suction fan device ensuring full-width adsorption.
13. Pallet Pile Weighing & Height Measurement
Utilizing German technology, our weighing system on the lifting platform provides real-time pallet pile weight measurements, avoiding scale damage and errors with its 4-horizontal and 4-vertical structure.
Equipped with a laser rangefinder, the system measures pallet pile height accurately using laser pulse flight time or photoelectric signal amplitude for precision stacking.
14. Infrared Align: Automatic Precision Adjustment
Paper Rolls Alignment: Simply input the desired width on the user-friendly touchscreen interface, and witness a seamless auto-alignment of both front and back paper rolls. This innovation prevents any loose ends or wrinkles due to misalignment, effectively reducing waste. Harmoniously integrated with the order auto-changing system, the entire process is orchestrated by a powerful servo motor. Equipped with a CCD correction sensor, it efficiently supports EPC and LPC line tracking for unparalleled precision.
15. Advanced Dedusting System
Our sophisticated dedusting system features a blue high-viscosity roller designed to effectively capture dust particles on the paper surface. This is complemented by a white dedust roller, driven by a cylinder, which meticulously removes dust from the blue roller. Effortlessly peel away the viscous film on the white roller for maintenance, marking it as the most effective solution for dust eradication during high-speed operations. Experience the triumph over paper dust challenges like never before.
About US
ZHEJIANG HAOSHENG INTELLIGENT EQUIPMENT CO.,LTD.
HOUSENG is a leading company in China to produce sell sheet cutting machine /reel to sheet paper ,HOUSENG on extensive experience and fast develop speed in this field. Start from 2001, high performance models have evolved thanks to the commitment and know-how of our employees, intensive research and development, and the steady exchange with our customers on their needs and ideas .
In the light of such policies as adapting to market demands, basing on science&technology and seeking market share through quality, HOUSENG aims to reduce cost and market competition, providing better services for customer at home and abroad, and help customers to obtain greater benefits. |
|
){kind=link}