Model: EXC-1500 - Revolutionizing the way you handle coated and kraft paper, the EXC-1500 stands at the pinnacle of paper processing technology, delivering precision and efficiency tailored for the most demanding production environments.
Product Description
1. The EXC series double knife sheeter represents a pinnacle of precision engineering, boasting an advanced synchronic rotary design. This state-of-the-art feature is driven directly by a high-power AC servo motor, ensuring unparalleled accuracy and a pristine, flawless cut every time.
2. Revolutionize your cutting with our patented embedded cutting head design, which delivers straight cross profiles without pulling fibers, effectively eliminating paper hairs. This innovative solution is perfect for processing a wide array of materials, including cardboard, coated paper, Kraft paper, cultural paper, art paper, duplex, and packaging paper up to an impressive 1000gsm.
3. At HOUSENG, our sheet cutter machines are crafted to perfection, earning the trust and satisfaction of leading cosmetics and pharmaceutical packaging clients worldwide. Our products guarantee seamless, risk-free long-term operation, enhancing both quality and cost-efficiency. Embrace this advanced machine to elevate your production standards and boost your operational efficiency.
4. Experience simplicity and accuracy with our infrared automatic alignment system. Just input the width on the touch screen, and enjoy automatic roll and edge alignment. This innovation prevents loose ends and wrinkles caused by misalignment during receipt and threading, significantly reducing waste. The system, controlled by a servo motor, adjusts cutting paper size automatically. Equipped with a CCD correction sensor, it supports EPC and LPC line tracking, ensuring precision and excellence in every cut.
Application
Effortlessly transform reel (roll paper) into perfectly cut sheets with state-of-the-art precision:
Technicals
At Zhejiang Haosheng Intelligent Equipment Co., Ltd., the Intelligent Paper Cutting System is meticulously designed for precision paper cutting, making it an indispensable asset in Paper Mills and Printing Houses, among other industries.
The streamlined processing sequence encompasses: Unwinding, Precise Feeding, Accurate Cutting, Efficient Conveying, and Systematic Collecting.
Internationally Recognized CertificationsProudly bears: CE Certification and ISO 9001:2015, affirming our commitment to quality and excellence.
Standard Configuration Components
(1) The base paper holder clamping arm is expertly crafted from ductile iron using advanced casting techniques, providing exceptional strength and unfaltering durability, ensuring the utmost safety of the clamping arm.
(2) The entire apparatus is equipped with premium F.AG & NSK imported original bearings, ensuring longevity and optimal performance.
(3) We employ only the finest imported electrical components, including Siemens, Mayor, and Dichtomatik from Germany, along with Nidec from Japan, ensuring world-class reliability and efficiency.
(4) The conveyor belt is a high-performance Siegling brand from Germany, facilitating smooth and reliable material handling.
(5) Delivering cutting-edge precision with a cutting accuracy of up to ±0.15mm, and achieving remarkable speeds of up to 400 cuts per minute, our system sets the industry benchmark.
(6) The back cutting knife is made from German tungsten steel, boasting high precision, resistance to deformation, and effortless adjustability, ensuring superior cutting performance.
(7) Features a user-friendly touch screen operation interface available in both English and Chinese, simplifying operation and enhancing accessibility for a global audience.
Services
1.Installation & Training
Our highly skilled technicians will visit the customer's location to expertly install and initiate the operation of the machines at no additional cost.
Beyond installation, Haosheng's seasoned engineers will also provide valuable guidance by delivering comprehensive start-up training on the various functions of the machine, ensuring your team can operate it with confidence and expertise.
Our training programs are custom-tailored to meet each client's specific requirements; the agenda is collaboratively crafted with the customer to ensure absolute satisfaction.
2. Warranty Services
Throughout the warranty period, should you require any replacement parts for the machine, we will ensure their prompt delivery to you without delay.
3. Customer Service
We provide an extensive array of services, ranging from expert support to the swift supply of spare parts and rapid maintenance solutions, featuring remote assistance or the prompt organization of local engineers to guarantee your paper sheeter remains in optimal working condition.
After Sales Service
Experience service excellence at its finest: Our team of professional engineers is poised to offer real-time, online technical guidance tailored to your needs,ensuring your full satisfaction.
Warranty: 1 year warranty starts upon receipt of the machine. Enjoy complimentary spare parts throughout the warranty period. (Freight charges apply)
Main Technical Parameter:
1. Measurement of the Machine: Experience unparalleled precision with dimensions stretching: 19000*5200*2530mm, offering a robust foundation to tackle any paper cutting challenge.
2. Weight: Command a substantial presence with a weight of 22000kgs, ensuring stability and performance in every cut.
3. Voltage: Operate with seamless efficiency at 380V and 108kw, across a robust 3Phase power supply, ensuring consistent and powerful performance.
4. Package: Conveniently packaged in dual 40HQ Containers, ensuring secure and efficient transport.
5. Reference Weight of Cutting Paper (Substance of Paper): Precision-engineered for a range of 80-1000GSM, accommodating diverse paper types with ease.
6. Cutting Accuracy: Achieve remarkable precision with a cutting accuracy of ±0.15mm, delivering impeccable results on every project.
(Experience precision cutting with a variance of ±0.1mm for lengths up to 1000mm, maintaining an exceptional accuracy of ±0.1% despite fluctuations in acceleration or deceleration, dictated by the density, volume, and material of the web.
Data reflects optimal performance based on stable operations and correct procedures, ensuring the precise length of paper cutting when one roll is used.
7. Cutting Length: Flexible cutting capabilities range from 400-1650mm, accommodating a variety of project needs.
8. Reel Diameter: Handle reels with diameters from 700mm to a maximum of 1800mm (71), providing versatility for different operational demands.
9. Maximum Paper Cutting Width: With a cutting width peaking at 1500mm, tackle extensive projects with ease.
10. Number of Slitter Knife: Outfitted with 3 pairs of slitter knives for efficient trimming, ensuring clean and precise edges.
11. Air Pressure Source Requirements: Operates optimally with an air pressure of 0.8Mpa, providing the necessary force for efficient processing.
12. Max Stack Height: Capable of stacking up to a max of 1500mm including pallet, optimizing space and efficiency.
13. Roll Body: Constructed of durable steel tube with a surface of gleaming chrome plating, combining longevity with aesthetic appeal.
Function description:
1. UNWINDER STAND (Equipped with an advanced motorized brake system,)
Type: Double-arm design specifically crafted for paper cores, 3", 6", 12" Roll Rack
This system features two unwinds pick-up types, strategically located at the rear end of the machine. It is structurally engineered to accommodate reels with a weight of approximately2500kg. All vertical movements are hydraulically powered and seamlessly managed from the console via selectors, which control the solenoid valves.
Oil pressure regulates the positioning and lifting of the paper arms-making movements stable, swift, and remarkably user-friendly.
Brake Device : 4 sets
Each disc is fitted with 4 pieces of brake. The main control panel features a brake unwind control, ensuring the PLC meticulously regulates reel rotation 8 times per revolution. This precision allows the PLC to ascertain and maintain exact tension requirements for the paper. Operators introduce initial tension settings to the PLC, which, together with a tension sensor roll in the unwinding section, provides real-time tension adjustments.
Tension sensors strategically placed at the base of the guide roll transmit precise electrical signals to the controller, which automatically adjusts the unwinder brake to consistently achieve the desired tension.
The system incorporates Italy RE tension control technology and high-quality pneumatic components, ensuring the brake control system operates with impeccable stability and precision.
2. Cutting Unit (Synchro)
Featuring a state-of-the-art Double KNIFE cutting unit with a synchronic rotary cutting knife, this unit emulates the precision of scissors, delivering clean and accurate cuts on materials ranging from 150gsm to 1000gsm. Powered by the formidable Japan Nidec (UK CT) driver, the knife roller is complemented by a precision-engineered rotary sheeter groove, processed with high accuracy for unparalleled performance. Its superior gearbox design ensures flawless stability during high-speed operations, effectively eliminating scratches and light spots. The resulting cut edges are flawlessly neat and smooth.
3. Electronic Control
The electronic control system harnesses the power of German-imported Siemens PLC and Japan Nidec (UK CT) servo drive technology, enhancing operational convenience and automation. Users can effortlessly input cutting length, quantity, and total finished product data directly on the touch screen. Real-time display of actual cutting lengths and totals boosts efficiency while significantly reducing energy and production costs, thanks to the energy-efficient Japan Nidec (UK CT) servo-driven rotary knife shaft and an integrated energy storage unit.
4. The delivery section incorporates automatic paper equipment (jogger and vibrating devices.
This mechanism lifts and stacks paper to remarkable heights, automatically depositing the stack. The stacker table is equipped with three-sided shake finishing features, alongside a fixed plate for lateral positioning of each pallet. A jogger is positioned at the front of the pallet. Two side plates, mounted on a transverse support, can be repositioned as needed. This system utilizes a high-quality pneumatic motor to drive paper movement on both sides, while a hand wheel adjusts paper amplitude, optimizing operational simplicity and safety.
5. Department of Transportation
Our innovative patent agencies adjustable ratio wheel, combined with easy operation, and precise architecture, ensures a seamless paper folding experience. Thanks to the slow synchronization and cutting-edge buffer speed bumps, even the most delicate papers remain scratch-free and pristine, leaving no marks or traces. A significant advancement in preventing any potential damage during the high and low differential paper folding process.
6. The New Anti-curvature Device (2 Sets Decurler)
This highly effective system smoothens out the curls of paper rolls, enhancing flatness for improved stability during tensioning. A crucial component for maintaining paper roll integrity and reliability.
Decurler Bar: Featuring a robust steel bar design supported by bearings, with a surface elegantly finished in chrome plating.
Paper Roll: Meticulously crafted with Surface Chrome Plating for enhanced durability and performance.
7. Automatic Marking Machine (Tab Inserter Device)
After precise count and tab insertion, operators effortlessly input data on the intuitive man-machine interface,
allowing seamless paper quantity marking as per settings, ensuring peak efficiency.
This specialized device introduces a paper-tab into the ongoing pallet seamlessly.
The interval between tabs is pre-determined by the operator for consistent output.
Tabs are inserted directionally into pallets, maintaining organized stacking.
The PLC accurately monitors sheet count, inserting tabs when the pre-set quantity is reached,
ensuring accurate separation between pallet sheets.
The tab inserter can be controlled automatically by the PLC or manually using two keys,
one for paper strip feeding and the other for precise strip cutting.
8. Slitting Knife
Our state-of-the-art slitting and trimming knives are swiftly and automatically replaced by smart precision mechanical hands, drastically boosting production efficiency. Designed for frequent paper size changes, they adapt seamlessly to various cutting requirements, coordinating with different knife types like electronic, automatic, manual, Siamese, and press-cutting types for bespoke cutting solutions.
9. Tubes and Piping for Dust Removal System
An advanced dust removal system efficiently manages and eliminates dust generated by longitudinal knives, featuring a comprehensive suction cavity and piping setup.
10. The Main Machine Structure
Utilizing the finest nodular cast iron combined with finite element analysis and mechanical vibration optimization, the main machine wall is impeccably designed for superior stability. Precision machining eradicates resonance among transmission components, enhancing operational stability and extending the lifespan of bearing parts.
11. Static Eliminating System
Our anti-static bar effectively neutralizes static charges on sheets, ensuring smooth processing without static interference.
12. Full Mesh Belt
The conveyor system employs a full-width mesh belt, optimizing paper surface smoothness and eliminating edge impact risks. A built-in suction fan and mesh ensure full-width adsorption, guaranteeing high-speed operational stability.
13. Pallet Pile Weighing & Height Measurement
The integrated weighing system on the lifting platform provides real-time pallet pile weight display, utilizing advanced German technology with a 4-horizontal and 4-vertical structure to prevent scale damage and measurement errors due to displacement.
Laser rangefinders measure pallet pile height with precision, calculating it through the laser pulse's flight time or the photoelectric signal's amplitude, ensuring exact height data.
14. Infrared Align Auto-Adjustment
Paper Rolls Alignment: With a simple touch on the screen, operators can input the desired width to achieve precise auto-alignment between the front and back paper rolls. This ingenious system minimizes the risk of looseness and wrinkles caused by improper alignment, significantly reducing waste. Seamlessly integrated with the order auto-changing system, the entire process is controlled by a sophisticated servo motor. Utilizing advanced CCD correction sensors, it supports both EPC and LPC line tracking for impeccable accuracy.
15. Dedusting System
The Dedusting System: Featuring an innovative blue high-viscosity roller, this system efficiently attracts and captures dust from the paper surface. Subsequently, a white dedust roller, powered by a cylinder, expertly removes the collected dust from the blue roller. The viscous film on the white roller is easy to tear off, ensuring hassle-free maintenance. This cutting-edge solution is currently the most effective system for dust removal on paper surfaces, adeptly resolving dust issues during high-speed operations.
About US
ZHEJIANG HAOSHENG INTELLIGENT EQUIPMENT CO.,LTD.
HOUSENG is a leading company in China to produce sell sheet cutting machine /reel to sheet paper ,HOUSENG on extensive experience and fast develop speed in this field. Start from 2001, high performance models have evolved thanks to the commitment and know-how of our employees, intensive research and development, and the steady exchange with our customers on their needs and ideas .
In the light of such policies as adapting to market demands, basing on science&technology and seeking market share through quality, HOUSENG aims to reduce cost and market competition, providing better services for customer at home and abroad, and help customers to obtain greater benefits. |
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