Model: EXC-1500 - Designed for unparalleled efficiency, the EXC-1500 ensures seamless high-speed cutting, precision, and reliability for your cardboard material needs, elevating your production capabilities to new heights.
Product Description
1. The EXC series double knife sheeter is engineered with an innovative synchronic rotary design, powered by advanced high-power AC servo motors. This state-of-the-art mechanism ensures exceptional precision and results in impeccably clean, accurate cuts.
2. Featuring our patented embedded cutting head design, this cutting-edge technology delivers straight cross-sectional cuts without pulling out fibers, effectively eliminating paper hairs. It is perfectly suited for a diverse range of materials including cardboard, coated paper, Kraft paper, cultural paper, art paper, duplex, and packaging paper, handling weights up to 1000gsm with ease.
3. At HOUSENG, we are committed to producing premium sheet cutters that seamlessly integrate into operations across leading cosmetics and pharmaceutical packaging sectors. Our machines have been rigorously tested and verified to ensure unmatched reliability, offering a risk-free, long-term solution that enhances your product's quality while significantly reducing costs and boosting efficiency.
4. Experience the cutting-edge infrared automatic alignment system: with straightforward touch screen input, the operator can effortlessly achieve precise front and back roll alignment, minimizing loose ends and wrinkles commonly caused by misalignment. This smart system not only reduces waste but also features an automatic calibration capability that adjusts paper size on-the-fly. Powered by a servo motor, the correction system employs a CCD correction sensor and supports both EPC and LPC line tracking for unparalleled accuracy and performance.
Application
Cutting reel (roll paper) into sheets: Transform your operations with our state-of-the-art solution that effortlessly converts large rolls of paper into precise sheets, tailored perfectly for your production needs. Experience unparalleled cutting efficiency and precision with our innovative technology!
Technicals
Unleashing unparalleled efficiency, HOUSENG MACHINE's innovative solutions are primarily designed for impeccable paper cutting applications in Paper Mills, Printing Houses, and more, setting a new standard in precision and reliability.
Our streamlined process encompasses: Unwinding - Feeding - Cutting - Conveying - Collecting, delivering seamless operation and exceptional productivity.
Global AccreditationsOur commitment to quality and excellence is endorsed by prestigious certifications: CE Certification and ISO 9001:2015, ensuring you unmatched standards.
Standard Configuration Highlights
(1) Experience unparalleled durability; our base paper holder clamping arm, crafted from high-strength ductile iron and cast with a specialized process, promises absolute safety and zero deformation.
(2) We incorporate superior quality with original bearings from F.A.G & NSK, guaranteeing seamless machine performance.
(3) Our machines are enhanced with premium imported electrical components from industry leaders: Siemens, Mayor, Dichtomatik in Germany, and Nidec from Japan (formerly CT UK), ensuring exceptional functionality.
(4) For smooth and efficient operation, the conveyor belt features the renowned Germany Siegling brand.
(5) Delivering precision and speed, the cutting accuracy reaches an impeccable ±0.15mm, with the capability of achieving a remarkable 400 cuts per minute.
(6) Our back cutting knife, utilizing Germany's tungsten steel, ensures outstanding precision and durability, offering easy adjustment with zero deformation.
(7) Enjoy user-friendly interaction with our touch screen operation interface, available in both English and Chinese for your convenience.
Services
1.Installation & Training
Our highly skilled technicians will travel to your location to professionally install and initiate your machines, all at no extra charge.
Beyond just installation, Haosheng's seasoned engineers provide your team with in-depth start-up training, ensuring they master the machine's functionalities with confidence and precision.
Our training programs are meticulously customized to meet each customer's specific needs, co-created with you to ensure 100% satisfaction.
2.Warranty Services
Within the warranty period, should you require any replacement parts for your machine, we promise swift delivery to minimize any downtime.
3.Customer Service
We provide a comprehensive suite of services, ranging from expert support to efficient spare parts supply and quick maintenance responses, including remote assistance or the swift deployment of local engineers to ensure your Automatic Paper Sheeter operates seamlessly at all times.
After Sales Service
Top-Notch Quality Service: Our team of highly skilled professional engineers is dedicated to offering comprehensive online technical guidance to address all your needs..
Warranty: 1-Year Assurance Enjoy peace of mind with a full year of warranty after receiving your machine. During this period, we will provide spare parts free of charge to ensure seamless operation and satisfaction.Please note that freight charges apply.
Main Technical Parameter:
1. Measurement of the machine: A robust and sizeable 19000*5200*2530mm, designed for demanding industrial applications;
2. Weight: An impressive 22000kgs, reflecting its solid construction and reliability;
3. Voltage: Operates on 380V, 108kw, 3Phase, ensuring powerful and efficient performance;
4. Package: Securely shipped in a 40HQ Container+40HQ Container to maintain its integrity during transit;
5. Reference weight of cutting paper (Substance of paper): Suitable for a wide range from 80-1000GSM, accommodating versatile cutting needs;
6. Cutting accuracy: Precision at its finest with a tolerance of +- 0.15mm, delivering consistently accurate results;
(Based on the density, volume, and material of the web, the cutting length precision achieves ±0.1mm for every 1000mm, maintaining ±0.1% accuracy during acceleration or deceleration.
The above data represent optimal performance under stable operating conditions and correct procedures, ensuring precise cutting when handling single paper rolls with correct length specifications.
7. Cutting length: Offers flexibility with a range from 400-1650mm, adapting to various project demands;
8. Reel diameter: Accommodates a maximum of 700mm-1800mm (71), providing versatility for different material requirements;
9. Maximum paper cutting width: Expansive 1500mm width, ideal for extensive cutting tasks;
10. Number of slitter knife: Equipped with 3 pairs for precise trimming capabilities;
11. Air pressure source requirements: Requires 0.8Mpa for optimal pneumatic operations;
12. Max. Stack height: Reaches a towering max of 1500 mm (Incl. pallet), suitable for high-volume stacking;
13. Roll Body: Constructed from durable steel tube with a Chrome Plating surface for enhanced durability and longevity.
Function description:
1. UNWINDER STAND (Fitted with an advanced motorized brake system)
Type: Double Arm design for paper core 3" 6" 12" Roll Rack
This innovative mechanism features 2 unwind pick-up types strategically placed at the rear, designed for robust support of reels weighing up to approximately2500kg. The hydraulic system controls seamless up-and-down actions, directly managed via console selectors that govern solenoid valves for precision handling.
Hydraulic oil pressure precisely maneuvers the paper arms, ensuring rapid, stable lifting. Experience effortless operation with enhanced simplicity and convenience.
Brake Device : 4 sets
Each disc is equipped with 4 brake units. The main control panel incorporates a cutting-edge brake unwind control, allowing the PLC to regulate reel rotation eight times per cycle. The PLC calculates exact paper tension, utilizing initial tension provided by the operator and a tension sensor linked to the unwinding section, ensuring real-time tension adjustment.
Tension sensors affixed beneath the guide roll transmit electric signals to the controller, which automatically adjusts the unwinder brake to maintain consistent target tension.
The utilization of Italy's RE tension control system and pneumatic components ensures impeccable brake control system stability and precision in all aerodynamic actions.
2. Cutting Unit (Synchro)
The Double KNIFE cutting unit boasts a synchronized rotary cutting knife that functions like scissors, delivering smooth, precise cuts for paper ranging from 150gsm to 1000gsm. Powered by Japan Nidec (UK CT), this precision rotary sheeter offers unmatched stability, thanks to high-grade gearboxes and a no-clearance gear design, eliminating any scratches or light spots, leaving a flawless, smooth edge.
3. Electronic Control
The electric control system features German-imported Siemens PLC and Japan Nidec (UK CT) servo drive control systems, offering unparalleled convenience and automation. Users can input cutting lengths, numbers, and totals directly on a touchscreen, with real-time displays of cutting lengths and quantities. The Japan Nidec (UK CT) servo-driven rotary knife shaft, in conjunction with an energy storage tank, significantly reduces electricity consumption, enhancing efficiency and lowering production costs.
4. Delivery Section with Automatic Paper Equipment (Includes Jogger and Vibrating Devices)
The system efficiently lifts the paper stack to considerable heights and automatically lowers it. The stacker table is equipped with three-sided shake finishing functions, one fixed plate, and vibrating lateral positioning to each pallet. A jogger is positioned at the front, while two side plates are adjustable for optimal placement. Powered by high-quality pneumatics, the system ensures easy, safe operation with hand wheel amplitude adjustments.
5. Transportation Department
Our patented adjustable ratio wheel and intuitive operation deliver precise structure. Synchronization and innovative buffer speed bumps facilitate gentle paper folding, preventing onslaughts, scratches, or blemishes, guaranteeing perfection in every process.
6. Introducing our innovative Anti-curvature Device, featuring dual decurler sets that ensure unparalleled precision.
Effortlessly eliminate the undesirable curl of the roll, ensuring that the paper lays perfectly flat and contributes to optimal tension stability of the paper roll.
Decurler Bar: Crafted from robust steel with bearing support, this bar boasts a chrome-plated surface for enhanced durability and performance.
Paper Roll: Finished with premium chrome plating to ensure longevity and smooth operation.
7. State-of-the-art Automatic Marking Machine (Features a sophisticated Tab Inserter Device)
Equipped with precise counting capabilities post-insertion, operators need only input data via the user-friendly man-machine interface.
After specifying the desired number of sheets, the system marks the quantity of paper according to your preset configurations.
This specialized device smoothly introduces a paper-tab into the ongoing pallet, enhancing operational efficiency.
Operators can pre-set the number of sheets between tabs, ensuring consistent and accurate batch processing.
The tab inserts are aligned with the paper direction as they are introduced into the pallets.
The PLC precisely counts the sheets, inserting a tab once the pre-set quantity is reached, ensuring seamless batch division.
Tabs are expertly inserted between sheets within the active pallet, ensuring organized and efficient stacking.
The tab-inserter operates automatically via PLC control or can be manually managed using two intuitive keys,
with one key feeding the paper strip and another executing a precise strip cut.
8. High-performance Slitting Knife
Experience rapid and automatic slitting & trimming knife changes with our precision mechanical hands, significantly boosting production efficiency. Adaptable to various cutting styles like electronic, automatic, manual, Siamese, and press-cutting types, our system offers customized solutions for diverse cutting needs.
9. Efficient Tubes and Piping for Dust Removal
Our integrated dust removal system, equipped with suction cavity and piping, effectively clears dust from longitudinal knives, ensuring a clean working environment.
10. Robust Main Machine Structure
Our main machine wall design, honed through finite element analysis and mechanical vibration optimization, utilizes high-quality nodular cast iron. Precision machining eradicates resonance between transmission components, resulting in more stable operation and extended bearing life.
11. Cutting-edge Static Eliminating System
Utilizing an advanced anti-static bar, this system effectively neutralizes static electricity from paper sheets, enhancing safety and efficiency.
12. Innovative Full Mesh Belt Conveyor
Our conveyor employs a full-width mesh belt, improving paper surface smoothness and stability while eliminating edge impact risks. The integrated suction fan device, combined with the mesh design, ensures stable high-speed operation through comprehensive width adsorption.
13. Precision Pallet Pile Weighing & Height Measurement
Our weighing system, installed on a lifting platform and featuring German technology, provides timely weight displays to prevent scale damage and measurement errors. It utilizes a 4-horizontal and 4-vertical structure for enhanced accuracy.
The pallet pile height is precisely measured by a laser rangefinder, calculating height via laser pulse reflection or photoelectric signal amplitude, ensuring exact measurement every time.
14. Advanced Infrared Align Auto-Adjustment Technology
Paper rolls alignment: Elevate your operational efficiency with our user-friendly alignment system. Simply input the desired width on the intuitive touch screen, and watch as the system seamlessly auto-aligns the front and back paper rolls. This eliminates common issues such as looseness and wrinkles caused by misalignment, significantly reducing waste. The process is seamlessly integrated with the order auto-changing system, all powered by a precise servo motor. Our cutting-edge system is equipped with a CCD correction sensor and offers support for both EPC and LPC line tracking.
15. Dedusting System
Experience the ultimate in cleanliness with our innovative dedusting system. The blue high-viscosity roller is expertly designed to efficiently capture and adsorb dust particles from the paper surface. Following this, the white dedust roller, powered by a reliable cylinder, effortlessly collects the dust from the blue roller. This system is complemented by an easily removable viscous film on the white roller, ensuring a simple and effective dust removal process. Currently, it stands as the most efficient solution for eliminating paper surface dust, maintaining outstanding performance even at high speeds.
About US
ZHEJIANG HAOSHENG INTELLIGENT EQUIPMENT CO.,LTD.
HOUSENG is a leading company in China to produce sell sheet cutting machine /reel to sheet paper ,HOUSENG on extensive experience and fast develop speed in this field. Start from 2001, high performance models have evolved thanks to the commitment and know-how of our employees, intensive research and development, and the steady exchange with our customers on their needs and ideas .
In the light of such policies as adapting to market demands, basing on science&technology and seeking market share through quality, HOUSENG aims to reduce cost and market competition, providing better services for customer at home and abroad, and help customers to obtain greater benefits. |
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