Model: EXC-1500 - Experience the epitome of cutting-edge innovation with our highly advanced EXC-1500 model. This precision-engineered machinery sets the gold standard for efficiency and performance in carton production, offering seamless adaptability to meet your high-speed cutting needs.
Product Description
1. The EXC series double knife sheeter is a triumph of engineering, featuring an advanced synchronic rotary design. It is powered by a robust high power AC servo motor, ensuring exceptional accuracy for pristine and precise cuts.
2. Utilizing our patented embedded cutting head design, this sheeter delivers a straight cross-sectional cut that leaves no fibers astray, the perfect solution to eliminate paper hairs. Ideal for a wide array of applications, it slices through cardboard, coated paper, Kraft paper, culture paper, art paper, duplex, and packaging paper effortlessly, supporting weights of up to 1000gsm.
3. At HOUSENG, we specialize in crafting sheet cutters that are trusted by top-tier cosmetics and pharmaceutical packaging clients. Our machines offer you the assurance of risk-free, long-term operation, elevating product quality while reducing costs and enhancing efficiency.
4. Featuring an infrared automatic alignment system, this innovative machine simplifies operations. With a touch screen input for roll width, it ensures perfect front and back roll alignment, avoiding misalignment issues that cause wrinkles and waste. Coupled with the infrared automatic calibration system, the cutting dimensions adjust seamlessly, all governed by a precise servo motor. Employing CCD correction sensors, the system supports EPC and LPC line tracking for flawless operation.
Application
Cutting reel (roll paper) into sheets: Efficiently transform large reels of paper into precisely cut sheets with our state-of-the-art Automatic Paper Sheeter, designed specifically for optimizing productivity in carton production. Experience unparalleled precision and speed to elevate your processing capabilities.
Technicals
At HOUSENG MACHINE, we specialize in cutting-edge solutions primarily designed for paper cutting applications across various industries, such as Paper Mills and Printing Houses, ensuring precision and efficiency for all your needs.
The core processes of this innovative system include: Unwinding, precise Feeding, meticulous Cutting, seamless Conveying, and efficient Collecting, providing a streamlined and effective workflow.
Prestigious International CertificationsOur commitment to quality and compliance is demonstrated by our achievements in securing: CE Certification and ISO 9001:2015, which attest to our dedication to excellence and global standards.
Comprehensive Standard Configuration
(1) The robust base paper holder clamping arm is crafted from high-strength ductile iron using a specialized casting process, ensuring durability and safety, maintaining its shape under any condition.
(2) The entire machine is equipped with top-quality, original F.AG & NSK bearings that are imported, ensuring the smooth and reliable operation of every component.
(3) Our machinery integrates world-class imported electrical components, including Siemens and Mayor from Germany, along with Dichtomatik from Germany and Nidec from Japan (formerly CT UK), ensuring unmatched performance.
(4) The conveyor belt is outfitted with the prestigious Germany Siegling brand, known for its superior durability and efficiency.
(5) Experience the pinnacle of precision with a cutting accuracy of up to ±0.15mm, coupled with an astounding machine speed of up to 400 cuts per minute, setting new standards in the industry.
(6) The back cutting knife features German tungsten steel, acclaimed for its high precision and robustness, with a blade that is easily adjustable, ensuring consistent, high-quality cuts.
(7) The user-friendly touch screen operation interface supports both English and Chinese, making it accessible and easy to navigate for a global user base.
Services
1.Installation & Training
Our highly skilled technicians will personally visit your location to expertly install and initiate our machines, ensuring seamless integration and operation at absolutely no cost to you.
Beyond simple installation, Haosheng's seasoned engineers will provide invaluable guidance and instruction to your team with thorough and all-encompassing start-up training focused on the machine's functionalities, enabling your staff to operate it with confidence and proficiency.
Our training programs are customized to meet the specific requirements of each client and the training plan is collaboratively developed with the customer - ensuring complete customer satisfaction every step of the way.
2.Warranty Services
Throughout the warranty period, should you require any replacement parts for your machinery, we pledge to supply them to you without delay.
3.Customer Service
We provide an extensive suite of support services, ranging from comprehensive technical assistance to efficient spare parts delivery and expedited maintenance, offering remote troubleshooting or swift coordination of localized engineers to ensure your automatic paper sheeter continues to operate flawlessly.
After Sales Service
Experience the highest quality service with us: Our team of professional engineers is dedicated to providing comprehensive online technical guidance, ensuring your seamless experience.
Warranty: Enjoy a worry-free 1 year warranty starting from the moment you receive your machine. We commit to providing necessary spare parts free of charge throughout the warranty period, ensuring uninterrupted operation. (Please note: freight costs are not included)
Main Technical Parameter:
1. Dimensions of the Machine: A robust and expansive structure measuring 19,000mm in length, 5,200mm in width, and 2,530mm in height, designed to meet the demands of high-volume production;
2. Weight: A substantial mass of 22,000kgs, ensuring stability and durability during operation;
3. Voltage: Operates on 380V, 108kw, 3Phase, delivering powerful and consistent performance;
4. Package: Securely packed in a combination of 40HQ Container + 40HQ Container, ensuring safe and efficient transportation;
5. Reference Weight of Cutting Paper (Substance of Paper): Versatile cutting capabilities handling paper from 80GSM to 1000GSM, adapting to various production needs;
6. Cutting Accuracy: Precision at its finest with an accuracy of ±0.15mm, ensuring clean and exact cuts every time;
(Based on the density, volume, and material of the web, the cutting length precision is ±0.1mm for 1000mm, with a tolerance of ±0.1% for both standard and accelerated or decelerated operations, ensuring consistent results across varying conditions.
The data provided above are contingent on stable operation and adherence to correct procedures, particularly when cutting with a single paper roll, where the designated cutting length remains precise.
7. Cutting Length: Flexible cutting range from 400mm to 1650mm, accommodating a wide variety of production requirements;
8. Reel Diameter: Supports reel diameters ranging from 700mm to 1800mm, offering versatility and adaptability;
9. Maximum Paper Cutting Width: Comprehensive cutting capacity with a maximum width of 1500mm, facilitating large-scale operations;
10. Number of Slitter Knife: Equipped with 3 pairs for precise trimming, ensuring neat and accurate edge finishes;
11. Air Pressure Source Requirements: Requires a stable air pressure source of 0.8Mpa to maintain optimal functioning;
12. Max. Stack Height: Capable of stacking up to a maximum height of 1500mm, including the pallet, to support high-volume storage;
13. Roll Body: Constructed with a steel tube body, featuring a surface of Chrome Plating for enhanced durability and longevity;
Function description:
1. UNWINDER STAND (Equipped with a motorized brake system)
Type: Double-arm design for paper core 3" 6" 12" Roll Rack Description:
This robust setup features 2 unwind pick-up types located at the rear of the machine. Structurally optimized to hold reels weighing approximately2500kg. Effortlessly controlled hydraulic up and down movements, managed through console selectors operating solenoid valves.
Oil pressure efficiently manages paper arm actions for seamless closing, moving, and lifting. Lifting is stable and swift, offering simplified and efficient operation.
Brake Device Highlights: : 4 comprehensive sets
Each disc boasts 4 brake pieces. The main panel includes a sophisticated brake unwind control, with PLC managing reel rotations 8 times per revolution. The system precisely controls paper tension, with initial tension settings input by the operator. A tension sensor roll in the unwinding section connects with PLC, delivering real-time tension value signals to the brake.
Tension sensors, positioned on the guide roll's bottom, transmit precise electrical signals to the controller, which automatically adjusts the unwinder brake to maintain the desired tension.
Adopting ITALY RE tension control system and top-tier pneumatic components ensures the brake control system's stable operation and enhances the precision of every aerodynamic action.
2. Cutting Unit (Synchro):
The advanced Double KNIFE cutting unit features a synchronized rotary cutting knife that operates akin to scissors, delivering smooth, precise cuts on paper ranging from 150gsm up to 1000gsm. Utilizing Japan Nidec (UK CT)'s most powerful driver, the precision rotary sheeter groove is crafted by cutting-edge imported processing centers, ensuring high accuracy and stability. The high-quality gearbox employs a no-clearance design, guaranteeing tool body stability during high-speed operations, effectively eliminating scratches and light spots, with neat and clean cutting edges.
3. Electronic Control Mastery:
This part of the electric control system utilizes top-tier Siemens PLC from Germany and Japan Nidec (UK CT) servo drive control system, enhancing convenience, automation, and precision. Input cutting length, quantity, and total finished products directly via the touch screen. Display real-time cutting lengths and amounts. The high power Japan Nidec (UK CT) servo drive rotary knife shaft, in conjunction with an energy storage tank, significantly reduces electricity consumption while boosting efficiency and cutting production costs.
4. Delivery Section with Automatic Set Paper Equipment: (Includes Jogger and Vibrating Devices
Efficiently lift stacked paper to impressive heights, automatically lowering as needed. The stacker table offers three-side shake finishing functions, with 1 fixed plate vibrating and laterally positioned relative to each pallet. A jogger is placed at the front, with 2 side plates on a traversal support, adjustable as necessary. High-quality pneumatic drives on both sides, with a hand wheel adjusting paper amplitude, enhance operational simplicity and safety.
5. Transportation Department Innovations:
Featuring patented adjustable ratio wheels and user-friendly operation, the precise structure benefits from slow synchronization and innovative buffer speed bumps. This ensures a gentle paper folding process without onslaughts, maintaining pristine paper condition without scratches or spots.
6. The New Anti-curvature device (2 sets decurler)
This innovative solution expertly eliminates any curl from the roll, ensuring your paper is perfectly flat and stable, optimizing tension control and enhancing the entire paper roll's stability.
Decurler Bar: Crafted from robust steel, supported by bearings, and featuring a surface of chrome plating for superior durability and performance.
Paper Roll: Expertly finished with a sleek chrome plating to ensure longevity and high-quality performance.
7. Automatic marking machine (Tab inserter device)
An exceptionally precise counting system with marking capability allows operators to simply input data via the user-friendly man-machine interface.
Operators can effortlessly set the desired number of sheets, and the system marks them according to your exact specifications.
A specialized device efficiently introduces a paper-tab onto the pallet in progress.
Operators pre-set the precise quantity of sheets between each tab, ensuring perfect consistency and organization.
Tabs are seamlessly inserted in the paper direction within the pallets for optimal arrangement.
The PLC system accurately counts the sheets, inserting a tab upon reaching the pre-set quantity for seamless operation.
Tabs are meticulously placed between the sheets of the active pallet for precise separation.
The tab-inserter operates automatically via the PLC or can be manually controlled with two intuitive keys- one for feeding the paper strip, the other for cutting it.
Effortlessly feed and trim paper strips with two user-friendly control keys.
8. Slitting knife
Our advanced slitting & trimming knives are swiftly changed by intelligent, precision mechanical hands, vastly enhancing production efficiency. Tailor your cutting solutions to meet diverse requirements, with options like electronic, automatic, manual, Siamese, and press-cutting types.
9. Tubes and piping for dust removal system
Our advanced dust removal system ensures a clean environment by efficiently eliminating dust after longitudinal knife operations, featuring a powerful suction cavity and extensive piping.
10. The main machine structure
Our main machine features a robust structure, optimized through finite element and mechanical vibration analyses. Constructed from high-quality nodular cast iron, it offers exceptional stability, eliminating resonance and prolonging the life of bearing components through precise machining.
11. Static eliminating system
Our anti-static bar effectively neutralizes static electricity from the sheets for smooth and continuous operation.
12. Full mesh belt
The conveyor system boasts an integrated full-width mesh belt, enhancing surface smoothness and eliminating edge impact risk. With a dedicated suction fan and mesh, it ensures uniform adsorption, providing unmatched stability during high-speed operations.
13. Pallet pile weighing & height measurement
Our advanced weighing system, with German technology, provides real-time weight display and damage prevention. The precise 4-horizontal and 4-vertical structure prevents errors caused by pallet displacement.
Utilizing cutting-edge laser technology, our rangefinder calculates pallet height with precision by measuring laser pulse flight time or photoelectric signal amplitude, ensuring exact alignment every time.
14. Infrared align auto-adjustment
Experience seamless precision with our Paper Rolls Alignment System! Simply input the desired width on the intuitive touch screen, and watch as the machine performs auto-alignment of both front and back paper rolls effortlessly. Say goodbye to wasteful misalignments, wrinkles, and loose ends. This advanced system harmonizes perfectly with the order auto-changing feature, all orchestrated by our state-of-the-art servo motor. Featuring the cutting-edge CCD correction sensor, it supports both EPC and LPC line tracking, ensuring flawless operation every time.
15. Advanced Dedusting System
Unleash the power of our Blue High-Viscosity Roller, designed to effectively capture and adsorb even the finest dust particles from paper surfaces. The innovative system is complemented by the White Dedust Roller, activated by a cylinder, which efficiently removes the accumulated dust from the blue roller. Maintaining cleanliness is a breeze with the easily tearable viscous film on the white roller, making this the ultimate solution for dust removal during high-speed operations. Experience unparalleled efficiency and cleanliness with our outstanding dedusting technology.
About US
ZHEJIANG HAOSHENG INTELLIGENT EQUIPMENT CO.,LTD.
HOUSENG is a leading company in China to produce sell sheet cutting machine /reel to sheet paper ,HOUSENG on extensive experience and fast develop speed in this field. Start from 2001, high performance models have evolved thanks to the commitment and know-how of our employees, intensive research and development, and the steady exchange with our customers on their needs and ideas .
In the light of such policies as adapting to market demands, basing on science&technology and seeking market share through quality, HOUSENG aims to reduce cost and market competition, providing better services for customer at home and abroad, and help customers to obtain greater benefits. |
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