Model: EXC-1500 - Elevate your production capabilities with our state-of-the-art EXC-1500 model. Meticulously engineered to optimize and redefine your paper board cutting and production processes, this cutting-edge solution is crafted to streamline operations, ensuring an effortless and smooth workflow. Experience the pinnacle of efficiency and precision, where reliability meets excellence, with a device that promises unmatched performance and operational brilliance.
Product Description
1. Introducing the EXC Series Double Knife Sheeter, a true marvel of contemporary engineering and sleek design. This cutting-edge apparatus boasts a synchronic rotary mechanism driven by a powerful AC servo motor, achieving unmatched precision and impeccably clean cuts time after time. Enhance your cutting prowess to extraordinary levels with this groundbreaking technology, establishing an unparalleled benchmark in the industry.
2. Experience superior cutting precision with our innovative patented embedded cutting head design. This unique feature guarantees a perfectly straight cross profile, eradicating unwanted fiber pull-out and ragged paper edges. Ideal for a wide array of materials such as cardboard, coated paper, Kraft paper, culture paper, and more. This groundbreaking solution effortlessly handles weights up to 1000gsm, delivering versatility and pristine results with every operation.
3. The HOUSENG machine epitomizes supreme excellence in sheet cutting production, earning the trust of top-tier cosmetics and pharmaceutical packaging brands. Its flawless long-term reliability ensures your products maintain superior quality, cost-effectiveness, and heightened efficiency. Select this machine to propel your business into a future of guaranteed success and innovation with utmost confidence.
4. Revolutionize your cutting operations with our state-of-the-art infrared automatic alignment system. This advanced machine allows for effortless input of desired widths through the user-friendly touchscreen, enabling automatic roll alignment that prevents loose ends and wrinkles. Seamlessly fused with infrared automatic calibration, it adapts to dynamic changes in paper size while the servo motor control, CCD correction sensors, and EPC/LPC line tracking deliver optimal precision and minimal waste.
Application
Cutting reel (roll paper) into sheets: Immerse yourself in the world of unmatched precision and superior efficiency with our state-of-the-art High-Speed Reel to Sheet Cutter. Specially designed for both Coated and Kraft Paper, this advanced machinery effortlessly transforms reel paper into flawlessly finished sheets. Elevate your paperboard cutting and production capabilities to new heights with this groundbreaking innovation, offering unparalleled accuracy and swift performance that redefines industry standards and excellence.
Technicals
Introducing the trailblazing Advanced Slitting Machine by HOUSENG MACHINE-a true technological wonder that redefines paper cutting excellence. Specifically crafted for unparalleled performance in Paper Mills and Printing Houses, this machine is a paragon of efficiency and precision, consistently delivering superior cutting results. Experience the next level of productivity and accuracy with our cutting-edge innovation.
Step into an impeccable and streamlined processing journey with stages including: Unwinding, precise Feeding, meticulous Cutting, efficient Conveying, and systematic Collecting. Each phase is expertly optimized to create an uninterrupted workflow that significantly boosts productivity.
Prestigious International CertificationsOur model is distinguished by its prestigious CE Certification and ISO 9001:2015, solidifying its status as a benchmark for global excellence in compliance and quality. This certification not only underscores the superior craftsmanship but also the unwavering reliability of our state-of-the-art machinery.
Comprehensive Standard Configuration
(1) The base paper holder clamping arm is an engineering triumph, crafted from ductile iron through a specialized casting process. This ensures exceptional robustness and longevity, providing unparalleled safety and reliability for the base paper holder clamping arm.
(2) Outfitted with original bearings from the globally acclaimed F.AG & NSK, this machine promises unmatched durability and steadfast performance over time. Trust in the longevity and precision of these premium components.
(3) Our cutting-edge system boasts top-of-the-line imported electrical components from industry titans: Siemens and Mayor from Germany, Dichtomatik from Germany, and the illustrious Nidec of Japan, previously CT UK, guaranteeing supreme quality and unfailing dependability.
(4) The conveyor belt, sourced from the elite Germany Siegling brand, ensures smooth and efficient operations with high-performance delivery, guaranteeing every operational stage flows seamlessly.
(5) Achieving cutting precision as fine as ±0.15mm, this machine performs at an impressive velocity of up to 400 cuts per minute, elevating productivity and operational efficiency to extraordinary levels.
(6) Forged from high-grade German tungsten steel, the back cutting knife is celebrated for its precision and steadfast stability. The easily adjustable blade maintains its sharpness and integrity, assuring reliable performance without any deformation.
(7) Our intuitive touchscreen interface caters to both English and Chinese speakers, providing user-friendly control and flexible operation. Designed for a global audience, it ensures ease of use and enhanced functionality for a seamless user experience.
Services
1.Installation & Training
Our expert technicians will travel to your location to perform a seamless installation and initiate your machine with precision, ensuring a smooth and successful start-up process. This premium service is provided absolutely free of charge.
Beyond installation, Haosheng's seasoned engineers are dedicated to empowering your team with comprehensive start-up training, delivering thorough insights into the machine's advanced functionalities, enabling your team to operate it proficiently and with full confidence.
Our training is uniquely crafted, tailored specifically to meet your unique requirements, with the agenda carefully designed in collaboration with you to achieve perfect satisfaction.
2. Warranty Services
During the warranty period, should you require any replacement parts for your machine, we guarantee prompt supply to minimize any potential downtime.
3. Customer Service
We provide a comprehensive suite of services, including robust support, rapid spare parts supply, and timely maintenance solutions. Our offerings are accessible through remote assistance or swift deployment of local engineers, ensuring your paper sheeter operates smoothly and efficiently at all times.
After Sales Service
Experience the Pinnacle of Service Excellence: At Zhejiang Haosheng Intelligent Equipment Co., Ltd., our team of highly skilled and dedicated professional engineers stands ready to offer comprehensive online technical guidance, meticulously tailored to suit your specific needs and preferences. We ensure that every query is addressed with utmost precision and care,guaranteeing a seamless and satisfactory experience with our support.
Warranty: Relish in complete peace of mind with our extensive 1-year warranty. This provides you the assurance and confidence you deserve, commencing from the moment you receive your cutting-edge machine. We stand firm in our commitment to provide complimentary spare parts throughout the entire warranty period, ensuring uninterrupted performance and satisfaction. We pledge to uphold service transparency and fairness,though freight charges may apply.
Main Technical Parameter:
1. Dimensions of the machine: This extraordinary machine features a grandiose size of 19000*5200*2530mm, harmoniously blending robust power and precision craftsmanship in its sophisticated design.
2. Weight: Boasting an impressive heft of 22000kgs, this machine epitomizes stability and durability, engineered to perform high-performance tasks with unwavering reliability and endurance.
3. Voltage: Functioning at a powerful 380V, 108kw, 3Phase, this powerhouse is meticulously engineered to deliver consistent and formidable power output, essential for even the most challenging operations.
4. Packaging: Expertly packaged in dual 40HQ Containers, ensuring every phase of transport is executed with paramount security and efficiency, safeguarding the integrity of this elite machine.
5. Cutting Paper Reference Weight: Masterfully designed to accommodate a broad range of paper substances from 80 to 1000GSM, this versatile machine seamlessly meets the diverse production demands of any modern industry.
6. Cutting Accuracy: Crafted for high-precision, this machine achieves an impressive accuracy of ±0.15mm, ensuring meticulous cuts that enhance the overall quality and standard of production.
(With an intricate interplay of density, volume, and material of the web, the cutting length precision reaches an exceptional ±0.1mm for 1000mm, or maintains an astonishing ±0.1% accuracy even during speed changes.
Note: The aforementioned data are contingent upon the machine's stable operation and strict adherence to established operating protocols. When utilizing a single paper roll, the cutting length is precisely maintained, ensuring perfect results.
7. Cutting Length: Offering an adaptable range from 400mm to 1650mm, this feature provides unmatched versatility, accommodating projects of varying scales and complexities with ease.
8. Reel Diameter: Designed to accommodate reels from 700mm to 1800mm, with a maximum output of 71, this machine caters to a diverse array of operational requirements with superior adaptability.
9. Maximum Paper Cutting Width: Capable of supporting an expansive width up to 1500mm, this machine effortlessly meets extensive production needs, making it ideal for large-scale operations.
10. Number of Slitter Knife: Equipped with 3 precision pairs, ensuring immaculate, sharp cuts are achieved with each operation, delivering superior quality results consistently.
11. Air Pressure Source Requirements: Efficiently operates with an air pressure of 0.8Mpa, ensuring optimal performance levels are maintained under all operational conditions.
12. Maximum Stack Height: Reaching a remarkable maximum height of 1500mm, including the pallet, this feature is designed to accommodate high-volume stacking requirements with great efficiency.
13. Roll Body: Expertly constructed from a steel tube, featuring a sleek and sturdy Chrome Plated surface, this combines exceptional strength with a polished aesthetic finish for outstanding performance.
Function description:
1. UNWINDER STAND (Our state-of-the-art machinery is outfitted with an advanced motorized brake system that revolutionizes paper handling. Experience smooth, continuous operations with unrivaled dependability and unmatched efficiency, even under the most demanding conditions.)
Type: This Double-arm design is meticulously crafted to handle a wide range of paper cores with steadfast reliability and precision engineering. 3" 6" 12" Roll Rack
Masterfully designed with dual unwind pick-up types at the rear, this solid structure is capable of managing reels with a considerable weight capacity of around2500kg. Precision hydraulic control ensures perfect up and down movements, flawlessly managed from the console with intuitive solenoid valve selectors for superior accuracy.
Oil pressure enables effortless maneuverability of paper arms, guaranteeing quick, stable, and smooth lifting and precise positioning, significantly boosting efficiency and output.
Brake Device : 4 sets
Each disc features 4 high-performance brake units, with streamlined control from the main panel. The PLC expertly adjusts reel rotation tension, aligning perfectly with operator commands. A tension sensor roll, connected to the PLC, ensures exact tension application during unwinding.
Positioned strategically at the guide roll base, tension sensors send electric signals to the controller, allowing automatic adjustments of the unwinder brake to maintain optimal tension levels effortlessly.
Incorporating Italy's esteemed RE tension control system alongside top-notch pneumatic components, we guarantee stable operations and precision in aerodynamic control actions, resulting in unparalleled brake performance.
2. Cutting Unit (sycho)
The Double KNIFE cutting unit is distinguished by its synchronized rotary cutting knife, reminiscent of precise scissors, delivering flawless and accurate cuts across various paper grades from 150gsm to 1000gsm. Powered by Japan Nidec (UK CT), the knife roller assures impeccable cutting precision and unmatched stability. An innovative gear mechanism, free from play, maintains tool stability, eliminating scratches and light spots, achieving a perfectly finished edge.
3. Electronic control
Integrating Siemens PLC from Germany and Japan Nidec (UK CT) servo drive control systems, our electronic control unit optimizes operations through direct touchscreen input for cutting lengths, quantities, and total finished products. Energy-efficient technologies reduce power usage and production costs, while the servo-driven rotary knife shaft enhances overall performance and productivity.
4. Delivery section with automatic paper handling equipment (Jogger and vibrating devices)
Expertly crafted for supreme paper stacking, the lift system raises paper stacks to remarkable heights, automatically descending as required. Equipped with a three-sided shake finishing capability and a vibrationally positioned fixed plate, the stacker table offers both precision and security. Adjustable side plates provide enhanced convenience and operational safety.
5. Department of Transportation
Our innovative patent agencies adjustable ratio wheel, paired with user-friendly operation, presents a sophisticated structure. With groundbreaking slow synchronization and advanced buffer speed bumps, the high and low differential paper folding process is executed flawlessly, maintaining paper integrity and quality even on the most delicate surfaces.
6. The New Anti-Curvature Device (Dual Decurler System)
This cutting-edge system effectively removes curls from paper rolls, guaranteeing a consistently flat paper surface that enhances roll tension stability, optimizing your production line for superior results.
Decurler Bar: Masterfully engineered with the finest steel and bolstered by superior bearings, the bar's surface boasts a luxurious chrome finish, ensuring outstanding performance and longevity.
Paper Roll: Featuring a lustrous, chrome-plated finish, this surface not only enhances durability but also provides a superior smoothness, significantly elevating the quality and lifespan of our paper rolls.
7. Automatic Marking Machine (Tab Inserter Device)
Experience unmatched precision with our cutting-edge counting technology. Crafted to empower operators, it boasts an exceptionally intuitive man-machine interface that transforms the user interaction, making data input effortless and simplifying operations to new heights.
This advanced system ensures seamless integration and meticulous tracking of paper quantities, perfectly aligning with your predefined settings. Achieve optimal efficiency through diligent attention to every process detail.
Introducing an innovative and pioneering mechanism, our paper-tab integration into the pallet revolutionizes production organization and tracking. It maximizes efficiency and injects innovation into your workflow seamlessly.
Operators can effortlessly preset the precise number of sheets between each tab, delivering unmatched precision in quantity management. Experience exceptional control over your operations with unparalleled accuracy.
Our strategic tab insertion into pallets not only maintains the perfect paper alignment but also streamlines the entire process. It ensures a harmonious and productive workflow that optimizes operations seamlessly.
Our sophisticated PLC system meticulously monitors sheet counts, automatically inserting tabs once the set quantity is reached. This guarantees accurate separation between sheets, enhancing production precision and efficiency.
This feature ensures impeccable separation between sheets within the ongoing pallet, maintaining orderliness and precision throughout the cutting process and ensuring flawless execution.
The innovative tab-inserter, easily operated via the PLC or intuitive user-friendly keys, provides unparalleled control and precision in tab placement, enhancing operational versatility remarkably.
This advanced system excels in both the seamless insertion and precise cutting of paper strips, delivering optimal functionality that significantly boosts operational efficacy and reliability.
8. Slitting Knife
Our high-efficiency slitting and trimming knives are expertly designed to adapt to a vast array of cutting needs. Featuring an intelligent mechanical hand system, they are changed quickly and effortlessly. Options include electronic, automatic, manual, Siamese, and press-cutting types, all engineered to enhance production efficiency while delivering superior cutting precision.
9. Tubes and Pipes for Dust Removal System
Our dust removal system is meticulously designed for peak efficiency, effectively eradicating dust following longitudinal cutting. With a high-capacity suction cavity and dedicated piping, it ensures a pristine operating environment, significantly boosting productivity and maintaining cleanliness.
10. The Main Machine Structure
Our machine's main structure epitomizes precision engineering at its finest. Through rigorous finite element and mechanical vibration analysis, we utilize premium nodular cast iron for a cohesive design that minimizes resonance, ensuring reliable, stable operation and prolonging the lifespan of crucial bearing components.
11. Static Eliminating System
Our cutting-edge static eliminating system, equipped with an efficient anti-static bar, expertly neutralizes static electricity in sheets. This innovation safeguards production quality, ensuring consistent and reliable performance across operations.
12. Full Mesh Belt
Our state-of-the-art conveyor system, featuring a comprehensive mesh belt, guarantees unrivaled paper surface smoothness while eliminating edge impact risks. The advanced suction fan device secures paper handling even at maximum speeds, enhancing stability and operational efficiency.
13. Pallet Pile Weighing & Height Measurement
Incorporating esteemed German technology, our precision weighing system offers real-time display of pallet pile weights. Its exclusive 4-horizontal and 4-vertical construction prevents scale damage and measurement inaccuracies, delivering accurate and reliable weight assessments consistently.
Our height measuring system harnesses a cutting-edge laser rangefinder, delivering unparalleled precision. Through the intricate analysis of flight time and the amplitude of photoelectric signals from reflected laser pulses, it offers impeccable and reliable data, essential for optimizing process control with superior accuracy.
14. Elevate your experience with our flawless infrared alignment, featuring an avant-garde auto-adjustment system that ensures unparalleled precision and enhanced efficiency, transforming operations into a seamless experience.
Experience the pinnacle of precision and efficiency with our groundbreaking paper rolls alignment system. Effortlessly input your desired width via the intuitive touch screen, and behold the awe-inspiring capabilities of the sophisticated auto-alignment system. It meticulously positions paper rolls with unmatched accuracy, dramatically minimizing waste by averting looseness or wrinkles from misalignment. Seamlessly integrated with our cutting-edge order auto-changing system, this technology operates under the meticulous control of a high-performance servo motor, featuring a CCD correction sensor. It expertly supports EPC and LPC line tracking, ensuring each operation is executed with extraordinary precision.
15. State-of-the-Art Dedusting System
Embark on a journey of innovation with our premier dedusting system, showcasing a high-viscosity blue roller designed for efficient dust capture and removal from paper surfaces. Alongside a white dedust roller, powered by an advanced cylinder, it skillfully cleans the blue roller of dust. The white roller's easy peel-off viscous film stands as the ultimate dust elimination solution, perfectly suited for high-speed operations and guaranteeing pristine, dust-free surface conditions. Revel in unrivaled performance and the epitome of perfection in maintaining cleanliness and quality throughout your processes.
About US
ZHEJIANG HAOSHENG INTELLIGENT EQUIPMENT CO.,LTD.
HOUSENG is a leading company in China to produce sell sheet cutting machine /reel to sheet paper ,HOUSENG on extensive experience and fast develop speed in this field. Start from 2001, high performance models have evolved thanks to the commitment and know-how of our employees, intensive research and development, and the steady exchange with our customers on their needs and ideas .
In the light of such policies as adapting to market demands, basing on science&technology and seeking market share through quality, HOUSENG aims to reduce cost and market competition, providing better services for customer at home and abroad, and help customers to obtain greater benefits. |
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