Model: EXC-1500 - Elevate your production capabilities to new heights with our unparalleled EXC-1500 model. This cutting-edge marvel is meticulously crafted to revolutionize and significantly optimize your paperboard cutting and production workflows. Discover the ultimate blend of efficiency and precision, as this device offers unmatched reliability and performance, setting a new standard in the industry.
Product Description
1. Introducing the EXC Series Double Knife Sheeter - a true marvel of contemporary engineering and distinguished design. This advanced device boasts a synchronic rotary mechanism, powered by a formidable AC servo motor, ensuring unmatched precision and impeccably clean cuts with every use. Elevate your cutting capabilities with this revolutionary technology, setting a new benchmark for excellence in the industry.
2. Experience the zenith of cutting precision with our patented embedded cutting head design. This unique feature guarantees a perfectly straight cross profile, putting an end to annoying fiber pull-out and stray edges. Suitable for a wide spectrum of materials such as cardboard, coated paper, Kraft paper, and culture paper, this cutting-edge solution handles weights up to 1000gsm with ease, offering versatility and flawless performance for every application.
3. The HOUSENG machine epitomizes superior excellence in sheet cutting production, earning the trust of leading cosmetics and pharmaceutical packaging brands. With its zero-risk, long-term dependability, your products enjoy superior quality, reduced costs, and enhanced efficiency. Embrace this machine to propel your business confidently towards a future filled with assured success and continuous innovation.
4. Revolutionize your cutting operations with our state-of-the-art infrared automatic alignment system. This smart machine allows easy input of desired widths through the touchscreen, facilitating automatic roll alignment that eliminates loose ends and wrinkles. Seamlessly integrated with infrared automatic calibration, it adapts effortlessly to dynamic changes in paper size, while servo motor control, CCD correction sensors, and EPC/LPC line tracking ensure peak precision and minimal waste.
Application
Cutting reel (roll paper) into sheets: Experience the pinnacle of precision and efficiency with our High-Speed Reel to Sheet Cutter for Coated and Kraft Paper. This exceptional piece of machinery is expertly engineered to seamlessly convert reel paper into impeccably crafted sheets. Elevate your paperboard cutting and production processes with this revolutionary innovation, ensuring unrivaled accuracy and rapid performance that sets new standards of excellence.
Technicals
Step into the future of paper cutting with the Advanced Slitting Machine from HOUSENG MACHINE. This state-of-the-art device is engineered to perfection, delivering unparalleled cutting capabilities in Paper Mills and Printing Houses. With this machine, precision and performance reach new heights, offering cutting results that are nothing short of exceptional.
Experience an impeccably smooth and efficient processing journey with phases including: Unwinding, precise Feeding, meticulous Cutting, efficient Conveying, and systematic Collecting. Each stage has been expertly calibrated to ensure a flawless workflow, significantly boosting productivity.
Prestigious International CertificationsThis cutting-edge model is distinguished by its prestigious CE Certification and ISO 9001:2015 credentials, affirming its compliance with global quality and reliability standards. Such certifications are a testament to our machinery's superior craftsmanship and steadfast dependability.
Comprehensive Standard Configuration
(1) The base paper holder clamping arm is an engineering feat, crafted from ductile iron through a specialized casting process. This ensures extraordinary strength and durability, guaranteeing the utmost safety and reliability.
(2) Outfitted with original bearings from world-renowned brands F.AG & NSK, this machine promises unparalleled reliability and consistent performance over the long term. Trust in the precision and durability of these elite components.
(3) Our system features cutting-edge imported electrical components from industry giants: Siemens and Mayor from Germany, Dichtomatik from Germany, and the iconic Japanese brand Nidec, formerly CT UK. This ensures exceptional quality and reliability.
(4) The conveyor belt, sourced from the elite German brand Siegling, ensures smooth and efficient operations with superior performance, facilitating an unobstructed flow in every stage of the process.
(5) This machine offers remarkable cutting precision of up to ±0.15mm and can achieve speeds of up to 400 cuts per minute. This significantly elevates productivity, setting new benchmarks for operational efficiency.
(6) The back cutting knife, crafted from superior German tungsten steel, is celebrated for its precision and steadfast stability. Its easily adjustable blade retains sharpness and form, delivering consistent and deformation-free performance.
(7) Our intuitive touchscreen interface supports both English and Chinese languages, providing user-friendly control and versatile operation. Designed to cater to a global audience, it ensures ease of use and enhanced functionality.
Services
1.Installation & Training
Our expert technicians will arrive at your location to perform a seamless and efficient installation, smoothly initiating the machine start-up process for an effortless and flawless experience. This outstanding service comes to you at absolutely no extra cost.
In addition to installation, Haosheng's highly experienced engineers are dedicated to empowering your team with comprehensive start-up training, providing deep insights into the machine's functionalities, enabling your team to operate it with exceptional skill and unwavering confidence.
Our training is custom-designed, uniquely tailored to meet your specific needs. The agenda is meticulously crafted in collaboration with you to ensure absolute satisfaction.
2. Warranty Services
During the warranty period, should you ever find yourself in need of any replacement parts for your machine, we assure you of their prompt supply, minimizing any potential downtime.
3. Customer Service
We offer a comprehensive suite of services, featuring robust support, rapid spare parts supply, and timely maintenance solutions. Our services are accessible through remote assistance or the rapid deployment of local engineers, ensuring that your paper sheeter consistently functions smoothly and efficiently.
After Sales Service
Experience the Pinnacle of Service Excellence: At Zhejiang Haosheng Intelligent Equipment Co., Ltd., our team of highly skilled and dedicated professional engineers is poised to offer unrivaled support, providing comprehensive online technical guidance, intricately tailored to meet your unique requirements and preferences. We ensure every inquiry is met with unparalleled precision and attention,guaranteeing a seamless, delightful experience with our exceptional support team.
Warranty: Enjoy complete peace of mind with our robust 1-year warranty. It offers you the reassurance and confidence you deserve, starting from the day you receive your state-of-the-art machine. Our steadfast commitment includes providing complimentary spare parts for the entire duration of the warranty, ensuring continuous performance and satisfaction, so your operations remain uninterrupted and you enjoy a seamless experience,although freight charges may apply, ensuring our service remains transparent and equitable.
Main Technical Parameter:
1. Dimensions of the machine: Witness the grandeur of this magnificent machine, boasting dimensions of 19000*5200*2530mm. It seamlessly merges unparalleled power with exquisite precision in every facet of its construction.
2. Weight: With an astounding weight of 22000kgs, this machine embodies the pinnacle of stability and durability, ready to tackle demanding tasks with unwavering resilience and steadfast performance.
3. Voltage: Operating at an impressive 380V, 108kw, 3Phase, this formidable powerhouse is meticulously crafted to provide robust and consistent energy output, vital for the most challenging applications.
4. Packaging: Expertly encased in dual 40HQ Containers, this ensures that every stage of transport is executed with precision and the utmost care for security and efficiency.
5. Cutting Paper Reference Weight: Elegantly engineered to handle paper substances ranging from 80 to 1000GSM, this adaptable machine meets a broad spectrum of production demands with seamless proficiency.
6. Cutting Accuracy: Designed with the highest standards of precision, the machine achieves a remarkable accuracy of ±0.15mm, guaranteeing meticulous cuts and significantly enhancing production quality.
(Based on the intricate synergy of density, volume, and web material, the cutting length precision is maintained at an impressive ±0.1mm for 1000mm, or sustains an extraordinary ±0.1% accuracy amid speed variations.
Note: The data mentioned are reliant on stable operations and strict adherence to established protocols. When utilizing a single paper roll, cutting length precision is consistently maintained.
7. Cutting Length: Embrace the adaptability of a cutting length range from 400mm to 1650mm, offering exceptional versatility for projects of varying scales and complexities.
8. Reel Diameter: Engineered to accommodate reels ranging from 700mm to 1800mm with a maximum output of 71, this machine is designed to meet a diverse array of operational needs with ease.
9. Maximum Paper Cutting Width: With the capability to support up to 1500mm in width, this machine effortlessly meets extensive production requirements, ensuring seamless operations.
10. Number of Slitter Knife: Equipped with 3 pairs of precision-trimming slitter knives, ensuring immaculate and sharp cuts during every operation, contributing to flawless outcomes.
11. Air Pressure Source Requirements: Efficiently operates with an air pressure of 0.8Mpa, maintaining the optimal performance needed for uninterrupted excellence.
12. Maximum Stack Height: Featuring a remarkable maximum height of 1500mm, including the pallet, this feature is perfectly crafted for high-volume stacking needs, catering to extensive demand.
13. Roll Body: Expertly constructed from a steel tube with a sleek and sturdy Chrome Plated surface, this roll body combines exceptional strength with a polished, luxurious finish.
Function description:
1. UNWINDER STAND (Our state-of-the-art machine comes equipped with a revolutionary motorized brake system that guarantees constant and seamless paper handling, no matter the operational scenario. This incredible feature ensures unmatched reliability and efficiency, making your paper-cutting tasks smoother and more productive than ever before.)
Type: This Double-arm configuration is meticulously crafted to handle various paper cores with impeccable dependability and precision, ensuring your production process is both versatile and flawless. 3", 6", 12" Roll Rack
Ingeniously designed with dual unwind pick-up types at the rear, this robust framework is built to handle reels with an extraordinary weight capacity of approximately2500kg. Precision hydraulic control offers flawless vertical movements, expertly managed from the console with intuitive solenoid valve selectors, ensuring maximum accuracy and efficiency.
Oil pressure facilitates seamless maneuverability of paper arms, enabling swift, stable, and effortless lifting and precise positioning, significantly boosting operational efficiency and output.
Brake Device : 4 sets
Each disc is equipped with 4 advanced brake units, with the main panel providing efficient brake and unwind control. The PLC dynamically adjusts reel rotation tension, harmonizing perfectly with operator inputs. Linked to the PLC, a tension sensor roll ensures precise tension application during unwinding, enhancing overall performance.
Strategically located at the base of the guide roll, tension sensors send electric signals to the controller, allowing automatic unwinder brake adjustments to maintain optimal tension levels, ensuring a smooth and steady production process.
Leveraging Italy's prestigious RE tension control system alongside superior pneumatic components, we deliver stable operations and precise control actions in the brake system, achieving unparalleled performance and reliability.
2. Cutting Unit (sycho)
The Double KNIFE cutting unit is distinguished by its synchronized rotary cutting knife, which mirrors the precision of scissors, delivering immaculate and exact cuts across paper grades from 150gsm to 1000gsm. Driven by Japan Nidec (UK CT), the knife roller guarantees impeccable cutting precision and unwavering stability. The innovative gear mechanism, devoid of clearance, ensures tool stability, effectively preventing scratches and light spots, resulting in a flawlessly finished edge.
3. Electronic Control
Boasting integration with Siemens PLC from Germany and Japan Nidec (UK CT) servo drive control systems, our electronic control segment streamlines operations, facilitating direct touchscreen input for cutting lengths, quantities, and finished product totals. High-efficiency energy-saving technologies help reduce electricity consumption and production costs, with the servo-driven rotary knife shaft significantly enhancing overall performance and productivity.
4. Delivery Section with Automatic Paper Handling Equipment (Jogger and Vibrating Devices)
Engineered for exceptional paper stacking, the lift system elevates paper stacks to remarkable heights, automatically lowering them as needed. Featuring a three-sided shake finishing capability and a vibrationally positioned fixed plate, the stacker table ensures both accuracy and safety. Adjustable side plates enhance convenience and operational safety, making your workflow seamless and secure.
5. Department of Transportation
Our pioneering adjustable ratio wheel, supported by user-friendly operation, offers a sophisticated structure. Thanks to innovative slow synchronization and cutting-edge buffer speed bumps, the high and low differential paper folding process is executed without compromising paper integrity, maintaining quality even on the most delicate surfaces.
6. The New Anti-Curvature Device (Dual Decurler System)
This cutting-edge system effectively removes curls from paper rolls, ensuring a consistently flatter paper surface that enhances roll tension stability, optimizing your entire production process for superior results. It's the ultimate solution for a flawless paper-cutting experience that elevates your production capabilities to new heights.
Decurler Bar: Meticulously engineered from superior-grade steel and supported by top-tier bearings, our Decurler Bar boasts a refined finish of robust chrome plating. This exquisite craftsmanship ensures exceptional performance and longevity, elevating your cutting operations to new heights.
Paper Roll: With a dazzling chrome-plated finish, our Paper Roll stands out by offering unrivaled durability and a luxuriously smooth surface. This enhancement not only elevates the tactile quality but also significantly extends the lifespan of your paper rolls, setting a new standard in quality and resilience.
7. Automatic Marking Machine (Tab Inserter Device)
Unleash unparalleled precision with our cutting-edge counting capabilities. Meticulously crafted to empower operators, the device features an exceptionally user-friendly man-machine interface that revolutionizes user interactions. This intuitive design simplifies data input, transforming operational efficiency and ease.
Our advanced system seamlessly integrates and meticulously tracks paper quantities, precisely aligning with your specified settings. Achieve unparalleled efficiency, driven by an unwavering focus on every detail of your process optimization.
Embrace innovation with our groundbreaking mechanism that integrates paper-tabs into the pallet, revolutionizing production organization and tracking. Experience a dramatic boost in efficiency and innovation that refines your workflow to perfection.
Operators can effortlessly set precise sheet counts between tabs, delivering unmatched precision in quantity management. Harness unmatched control over your operations with extraordinary accuracy, ensuring a seamless and efficient production process.
Our strategic tab insertion into pallets guarantees the perfect alignment of paper, streamlining the entire workflow. This ensures harmony and productivity, optimizing your operations for maximum efficiency.
Utilizing an advanced PLC system, our equipment accurately monitors sheet counts, inserting tabs automatically upon reaching the set quantity. This system ensures flawless separation of sheets, enhancing accuracy and productivity in your operations.
This innovative feature ensures impeccable separation between sheets on the ongoing pallet, maintaining orderliness and precision throughout the cutting process for a flawless execution every time.
Enhance your operations with our state-of-the-art tab-inserter, operable via PLC or intuitive keys. This feature provides unrivaled precision and control in tab placement, significantly increasing operational versatility and efficiency.
This cutting-edge system excels in both paper strip insertion and precise cutting, offering superior functionality that boosts operational efficacy and reliability to unprecedented levels.
8. Slitting Knife
Our slitting and trimming knives are the epitome of efficiency, designed to cater to a diverse range of cutting demands. The intelligent mechanical hand system facilitates swift, effortless changes between electronic, automatic, manual, Siamese, and press-cutting knives. This versatility enhances production efficiency and precision, setting a new standard in cutting technology.
9. Tubes and Pipes for Dust Removal System
Engineered for exceptional performance, our dust removal system efficiently eliminates dust post-longitudinal cutting. Featuring a high-capacity suction cavity and specialized piping, it ensures a pristine work environment, significantly enhancing productivity and maintaining cleanliness.
10. The Main Machine Structure
Our machine's structure is a masterpiece of precision engineering. Utilizing rigorous finite element and mechanical vibration analysis, it is constructed from premium nodular cast iron, ensuring a unified design that minimizes resonance. This results in stable, reliable operation, extending the life of critical bearing components.
11. Static Eliminating System
Equipped with a state-of-the-art anti-static bar, our cutting-edge static eliminating system effectively neutralizes static electricity in sheets. This advancement ensures superior production quality, delivering consistent, reliable performance across all operations.
12. Full Mesh Belt
Our comprehensive conveyor system, equipped with a full mesh belt, guarantees unparalleled paper surface smoothness, eliminating edge impact risks. The advanced suction fan device secures paper handling at peak speeds, enhancing stability and boosting operational efficiency.
13. Pallet Pile Weighing & Height Measurement
Built on renowned German technology, our precise weighing system offers real-time pallet pile weight displays. Its unique 4-horizontal and 4-vertical construction prevents scale damage and measurement inaccuracies, delivering consistently reliable weight assessments.
Our height measuring system is a marvel of precision and reliability, harnessing the power of a sophisticated laser rangefinder. By meticulously analyzing flight time or the amplitude of photoelectric signals from reflected laser pulses, it delivers precise and dependable data. This advanced technology is essential for optimizing process control, ensuring unparalleled accuracy and efficiency in every operation.
14. Experience flawless infrared alignment with our revolutionary auto-adjustment feature. This cutting-edge technology guarantees precision and efficiency, transforming your workflow with unmatched accuracy.
Unleash the power of precision and efficiency with our extraordinary paper rolls alignment system. Enter your desired width on the user-friendly touch screen and witness the magic of our advanced auto-alignment system at work. It positions your paper rolls with remarkable accuracy, significantly reducing waste by preventing misalignment-related looseness or wrinkles. Seamlessly integrated with our superior order auto-changing system, it operates under the expert control of a high-performance servo motor. The inclusion of a CCD correction sensor ensures exceptional EPC and LPC line tracking, delivering outstanding accuracy in every operation.
15. Cutting-edge Dedusting System
Uncover the zenith of innovation with our cutting-edge dedusting system. Featuring a high-viscosity blue roller that efficiently captures and eliminates dust from paper surfaces, it is complemented by a white dedust roller powered by a cylinder. This ingenious system expertly cleanses the blue roller of dust, while the white roller's simple peel-off viscous film offers the ultimate solution for dust elimination during high-speed operations. Achieve outstanding performance and perfection in maintaining impeccable cleanliness and quality in your processes.
About US
ZHEJIANG HAOSHENG INTELLIGENT EQUIPMENT CO.,LTD.
HOUSENG is a leading company in China to produce sell sheet cutting machine /reel to sheet paper ,HOUSENG on extensive experience and fast develop speed in this field. Start from 2001, high performance models have evolved thanks to the commitment and know-how of our employees, intensive research and development, and the steady exchange with our customers on their needs and ideas .
In the light of such policies as adapting to market demands, basing on science&technology and seeking market share through quality, HOUSENG aims to reduce cost and market competition, providing better services for customer at home and abroad, and help customers to obtain greater benefits. |
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