Model: EXC-1500 - Elevate your production capabilities with our state-of-the-art EXC-1500 model. This cutting-edge solution is meticulously engineered to streamline and significantly enhance your paper board cutting and production processes. Experience the pinnacle of efficiency and precision with a device that promises unmatched reliability and performance.
Product Description
1. Introducing the EXC Series Double Knife Sheeter, a pinnacle of modern engineering and sophisticated design. This state-of-the-art device is masterfully crafted with a synchronic rotary mechanism, driven by a powerful AC servo motor, to deliver unmatched precision and impeccably clean cuts with every operation. Elevate your cutting capabilities to unprecedented heights with this groundbreaking technology, setting a new benchmark in the industry.
2. Experience the zenith of cutting precision with our patented embedded cutting head design. This exclusive feature ensures a perfectly straight cross profile, effectively eliminating bothersome fiber pull-out and stray paper edges. Ideal for a wide array of materials, such as cardboard, coated paper, Kraft paper, culture paper, and more, this innovative solution effortlessly handles weights up to 1000gsm, offering versatility and pristine results every single time.
3. The HOUSENG machine is a testament to exceptional excellence in sheet cutting production, trusted by leading cosmetics and pharmaceutical packaging brands. Its zero-risk, long-term reliability guarantees superior quality, cost reduction, and enhanced efficiency for your products. Opt for this machine to propel your business confidently into the future, ensuring success and pioneering innovation.
4. Revolutionize your cutting processes with our cutting-edge infrared automatic alignment system. This intuitive machine allows for easy input of desired widths via the touchscreen, facilitating automatic roll alignment that prevents loose ends and wrinkles. Seamlessly integrated with infrared automatic calibration, it adeptly adapts to dynamic changes in paper size while the servo motor control, CCD correction sensors, and EPC/LPC line tracking ensure peak precision and minimal waste.
Application
Cutting reel (roll paper) into sheets: Experience the pinnacle of precision and efficiency with our High-Speed Reel to Sheet Cutter for Coated and Kraft Paper. This exceptional piece of machinery is expertly engineered to seamlessly convert reel paper into impeccably crafted sheets. Elevate your paperboard cutting and production processes with this revolutionary innovation, ensuring unrivaled accuracy and rapid performance that sets new standards of excellence.
Technicals
Discover the groundbreaking Advanced Slitting Machine from HOUSENG MACHINE. This technological wonder is expertly engineered to deliver unparalleled paper cutting capabilities. Crafted with precision to ensure superior performance in both Paper Mills and Printing Houses, this machine redefines efficiency and accuracy, promising premium cutting outcomes with every use.
Experience a seamless and impeccable processing journey with stages including: Unwinding, precise Feeding, meticulous Cutting, efficient Conveying, and systematic Collecting. Every phase has been meticulously optimized to create a harmonious workflow that significantly boosts productivity.
Prestigious International CertificationsThis model proudly bears the prestigious CE Certification and ISO 9001:2015, affirming its compliance with global standards of excellence in quality and reliability. This is a testament to the superior craftsmanship and unwavering dependability of our state-of-the-art machinery.
Comprehensive Standard Configuration
(1) The base paper holder clamping arm is a masterwork of engineering, crafted from durable ductile iron using a specialized casting process. This ensures formidable strength and lasting durability, delivering unmatched safety and reliability for the base paper holder clamping arm.
(2) Outfitted with authentic bearings from the globally acclaimed brands F.AG & NSK, this machine guarantees peerless reliability and consistently stellar long-term performance. Count on the endurance and precision of these premier components.
(3) Our advanced system integrates high-caliber imported electrical components sourced from leading industry names: Siemens and Mayor from Germany, Dichtomatik from Germany, and the renowned Nidec of Japan, formerly CT UK, ensuring top-notch quality and enduring dependability.
(4) The conveyor belt, sourced from the elite Germany Siegling brand, ensures smooth, efficient operation with high-performance output, guaranteeing that each operational stage proceeds flawlessly.
(5) Boasting a cutting precision of up to ±0.15mm, this machine achieves breathtaking speeds of up to 400 cuts per minute, dramatically enhancing productivity and elevating operational efficiency to exceptional levels.
(6) The back cutting knife, fashioned from superior German tungsten steel, is famed for its meticulous precision and unwavering stability. Its easily adjustable blade retains sharpness and integrity, offering consistent performance without any deformation.
(7) Our intuitive touchscreen interface supports both English and Chinese languages, providing user-friendly control and versatile operation. Crafted to meet the needs of a global audience, it ensures effortless use and enhanced operational functionality.
Services
1.Installation & Training
Our expert technicians will arrive at your location to execute a seamless installation and initiate the machine start-up process, ensuring an effortless and flawless experience. This exceptional service is offered at no additional cost.
In addition to installation, Haosheng's highly experienced engineers are committed to empowering your team with comprehensive start-up training, providing in-depth insights into the machine's functionalities, enabling your team to operate it with skill and unwavering confidence.
Our training is custom-designed, uniquely tailored to align with your specific requirements, with the agenda meticulously crafted in collaboration with you to ensure absolute satisfaction.
2. Warranty Services
During the warranty period, if you find yourself in need of any replacement parts for your machine, we promise to supply them promptly, minimizing any possible downtime.
3. Customer Service
We offer an all-encompassing suite of services, featuring robust support, rapid spare parts supply, and timely maintenance solutions. Our services are made available through remote assistance or the swift deployment of local engineers, ensuring that your paper sheeter functions smoothly and efficiently at all times.
After Sales Service
Experience the Pinnacle of Service Excellence: At Zhejiang Haosheng Intelligent Equipment Co., Ltd., our extraordinary team of highly skilled and dedicated professional engineers is ever-prepared to offer comprehensive online technical guidance, intricately tailored to perfectly suit your unique needs and preferences. We ensure every query is addressed with the utmost precision and meticulous care,guaranteeing a seamless and genuinely satisfactory experience with our unrivaled support.
Warranty: Delight in absolute peace of mind with our extensive 1-year warranty. This offers you the assurance and confidence you truly deserve, starting from the moment your cutting-edge machine arrives at your doorstep. We are unwavering in our commitment to provide complimentary spare parts throughout the entire warranty period, ensuring uninterrupted performance and ultimate satisfaction,though freight charges may apply, ensuring transparency and maintaining fairness in our exceptional service.
Main Technical Parameter:
1. Dimensions of the machine: This extraordinary machine boasts dimensions of 19000*5200*2530mm, merging robust power with precision craftsmanship, ensuring an exceptional design that stands out in the industry.
2. Weight: With a notable heft of 22000kgs, this machine symbolizes a pinnacle of stability and durability, engineered for high-performance tasks with unyielding endurance.
3. Voltage: Operating at 380V, 108kw, 3Phase, this powerhouse is designed meticulously to deliver a consistent and formidable power output, indispensable for tackling challenging operations with ease.
4. Packaging: Expertly encased in dual 40HQ Containers, this packaging ensures that every phase of transport is executed with the utmost security and efficiency, prioritizing protection.
5. Cutting Paper Reference Weight: Ingeniously crafted to support paper substances ranging from 80 to 1000GSM, this versatile machine adeptly meets an extensive array of production demands.
6. Cutting Accuracy: Designed for high precision, the machine achieves a remarkable accuracy of ±0.15mm, ensuring meticulous cuts that significantly enhance overall production quality.
(Based on the intricate interplay of density, volume, and material of the web, precision reaches ±0.1mm for 1000mm, or maintains an extraordinary ±0.1% accuracy even during speed changes.
Note: The aforementioned data rely on stable operation and strict adherence to established protocols. When utilizing a single paper roll, cutting length precision is maintained with excellence.
7. Cutting Length: Providing an adaptable range of 400mm to 1650mm, this feature offers unparalleled versatility, accommodating projects of all scales and complexities seamlessly.
8. Reel Diameter: Engineered to accommodate reels from 700mm to 1800mm with a maximum output of 71, this design meets a diverse range of operational requirements effortlessly.
9. Maximum Paper Cutting Width: With the capability to support a substantial width up to 1500mm, this machine easily caters to extensive production needs.
10. Number of Slitter Knife: Equipped with 3 pairs, it ensures precision trimming, resulting in immaculate, sharp cuts with every operation.
11. Air Pressure Source Requirements: Efficiently operates with an air pressure of 0.8Mpa, maintaining peak performance levels consistently.
12. Maximum Stack Height: Achieving an impressive maximum stack height of 1500mm, including the pallet, this feature is tailored for high-volume stacking requirements with ease.
13. Roll Body: Expertly constructed from a steel tube featuring a sleek and robust Chrome Plated surface, this roll body combines exceptional strength with a polished, refined finish.
Function description:
1. UNWINDER STAND (Our state-of-the-art machine is fortified with a sophisticated, motorized brake system, delivering unwavering and flawless paper handling across all conditions, guaranteeing unmatched reliability and stellar efficiency.)
Type: The Double-arm configuration is masterfully crafted to seamlessly accommodate various paper cores with unwavering dependability and precision. 3" 6" 12" Roll Rack
Brilliantly designed with dual unwind pick-up types strategically positioned at the rear, this formidable structure is engineered to adeptly manage reels boasting an impressive weight capacity of approximately2500kg. Precision hydraulic control ensures seamless up-and-down movements, expertly guided from the console using intuitive solenoid valve selectors for peak accuracy.
Oil pressure enables smooth maneuverability of paper arms for swift, stable, and effortless lifting, enhancing efficiency and output through precise positioning operations.
Brake Device : 4 sets
Each disc is embedded with 4 advanced brake units, with the main panel ensuring efficient brake and unwind control. The PLC dynamically calibrates reel rotation tension, perfectly aligning with operator input. A tension sensor roll, linked to the PLC, ensures precise tension application during unwinding.
Strategically placed at the base of the guide roll, tension sensors send electric signals to the controller, facilitating automatic unwinder brake adjustments to uphold optimal tension levels.
Harnessing Italy's acclaimed RE tension control system alongside superior pneumatic components, we deliver stable operations and precise aerodynamic control within the brake system for unrivaled performance.
2. Cutting Unit (sycho)
The Double KNIFE cutting unit is notable for its synchronized rotary cutting knife, mimicking the precision of scissors to render smooth and exact cuts across paper grades from 150gsm to 1000gsm. Powered by Japan Nidec (UK CT), the knife roller ensures impeccable cutting precision and unwavering stability. The innovative gear mechanism, devoid of clearance, secures tool stability, eliminating scratches and light spots, yielding a flawlessly finished edge.
3. Electronic Control
Featuring integration with Siemens PLC from Germany and Japan Nidec (UK CT) servo drive control systems, our electronic control segment streamlines operations, offering direct touchscreen input for cutting lengths, quantities, and finished product totals. High-efficiency energy-saving technologies lead to reduced electricity consumption and production costs, with the servo-driven rotary knife shaft enhancing overall performance and productivity.
4. Delivery Section with Automatic Paper Handling Equipment (Jogger and Vibrating Devices)
Engineered for superior paper stacking, the lift system elevates paper stacks to remarkable heights, automatically lowering as needed. Equipped with a three-sided shake finishing capability and a vibrationally positioned fixed plate, the stacker table guarantees precision and safety. Adjustable side plates boost convenience and operational safety.
5. Department of Transportation
Our groundbreaking patent agencies adjustable ratio wheel, combined with user-friendly operation, offers a sophisticated structure. With an innovative slow synchronization and advanced buffer speed bumps, the high and low differential paper folding process is executed flawlessly, preserving the quality even on the most delicate surfaces.
6. The New Anti-Curvature Device (Dual Decurler System)
This cutting-edge system effectively eradicates curls from paper rolls, ensuring a consistently flatter paper surface that bolsters roll tension stability, elevating your entire production process for outstanding results.
Decurler Bar: Meticulously engineered with the finest quality steel, this bar is supported by superior-grade bearings and showcases a stunning chrome-plated finish. This exquisite craftsmanship ensures extraordinary durability and unmatched performance.
Paper Roll: Featuring a lustrous, chrome-plated finish, our paper roll surface significantly enhances durability and introduces a touch of exceptional smoothness. This unparalleled upgrade elevates both quality and longevity, ensuring optimal product performance.
7. Automatic Marking Machine (Tab Inserter Device)
Experience the pinnacle of precision with our cutting-edge counting technology. Our device empowers operators with a highly intuitive man-machine interface, transforming user experience through effortless data input and simplifying operations to perfection.
Our sophisticated system seamlessly integrates and meticulously tracks paper quantities, adhering precisely to your predefined settings. This ensures optimal efficiency through an unwavering commitment to detail in every aspect of your processes.
Revolutionizing organization and tracking, our specialized paper-tab integration mechanism streamlines production processes. This innovative breakthrough introduces maximum efficiency and exceptional workflow enhancements.
Effortlessly preset the exact number of sheets between each tab, achieving unparalleled precision in quantity management. Elevate your operations with superior control and unmatched accuracy, optimizing your entire workflow.
Our strategic tab insertion ensures perfect paper alignment and streamlines processes, maintaining a harmonious and productive workflow. This optimization elevates operations to new heights of efficiency.
The advanced PLC system precisely monitors sheet counts and automatically inserts tabs at set quantities. This guarantees impeccable separation between sheets, enhancing both accuracy and efficiency in production.
Immaculate separation between sheets in the ongoing pallet is assured, maintaining orderliness and precision throughout the cutting process. This feature ensures flawless execution and outstanding results.
The innovative tab-inserter offers unmatched control and precision in tab placement, operated via PLC or user-friendly intuitive keys. This enhances operational versatility and ensures seamless integration.
This advanced system excels in both the insertion and precise cutting of paper strips, offering optimal functionality. It significantly boosts operational efficacy and reliability, setting new standards in performance.
8. Slitting Knife
Our slitting and trimming knives, designed for a diverse range of cutting needs, enhance production efficiency with unparalleled precision. The intelligent mechanical hand system allows for swift and effortless changes, offering options like electronic, automatic, manual, Siamese, and press-cutting types.
9. Tubes and Pipes for Dust Removal System
Expertly crafted for superior efficiency, our dust removal system effectively eliminates post-cutting dust. With a high-capacity suction cavity and specialized piping, it ensures an immaculate operating environment, enhancing productivity and maintaining cleanliness.
10. The Main Machine Structure
Our main machine structure epitomizes precision engineering, utilizing premium nodular cast iron for a unified design. Rigorous finite element and mechanical vibration analysis minimize resonance, ensuring reliable, stable operation and extending the lifespan of vital bearing components.
11. Static Eliminating System
Equipped with a cutting-edge anti-static bar, our static eliminating system effectively neutralizes static electricity in sheets. This innovation ensures consistent production quality and reliable performance across all operations.
12. Full Mesh Belt
Our state-of-the-art conveyor system, featuring an advanced mesh belt, guarantees unparalleled paper surface smoothness. The system eliminates edge impact risks, while the high-performance suction fan device secures paper handling at full speed, maximizing stability and efficiency.
13. Pallet Pile Weighing & Height Measurement
Incorporating world-class German technology, our precise weighing system offers real-time pallet pile weight displays. Its unique 4-horizontal and 4-vertical construction prevents any scale damage and measurement inaccuracies, delivering consistently reliable and precise assessments.
Our advanced height measuring system utilizes a cutting-edge laser rangefinder. By thoroughly analyzing the flight time or amplitude of reflected laser pulses' photoelectric signals, it delivers precise and reliable data for optimizing process control, ensuring consistent performance and quality.
14. Enjoy perfect infrared alignment with our state-of-the-art auto-adjustment feature, guaranteeing unparalleled precision and efficiency in every operation.
Unlock the full potential of precision and efficiency with our revolutionary paper rolls alignment system. Effortlessly input your target width on the intuitive touch screen, and witness the flawless operation of our sophisticated auto-alignment system. It meticulously positions paper rolls with unparalleled accuracy, substantially minimizing waste by preventing misalignment-related looseness or wrinkles. Seamlessly integrated with our cutting-edge order auto-changing system, this technology is governed by a high-performance servo motor. Featuring a CCD correction sensor, it expertly supports EPC and LPC line tracking, ensuring exceptional accuracy in every application.
15. State-of-the-art Dedusting System
Experience the height of innovation with our state-of-the-art dedusting system. Featuring a high-viscosity blue roller, it effectively captures and removes dust from paper surfaces. Coupled with a white dedust roller, powered by a cylinder, it skillfully cleans the blue roller of dust. The white roller's conveniently peelable viscous film provides an ultimate dust elimination solution for high-speed operations, ensuring a pristine and dust-free surface. Achieve unmatched performance and excellence in maintaining cleanliness and quality throughout your processes.
About US
ZHEJIANG HAOSHENG INTELLIGENT EQUIPMENT CO.,LTD.
HOUSENG is a leading company in China to produce sell sheet cutting machine /reel to sheet paper ,HOUSENG on extensive experience and fast develop speed in this field. Start from 2001, high performance models have evolved thanks to the commitment and know-how of our employees, intensive research and development, and the steady exchange with our customers on their needs and ideas .
In the light of such policies as adapting to market demands, basing on science&technology and seeking market share through quality, HOUSENG aims to reduce cost and market competition, providing better services for customer at home and abroad, and help customers to obtain greater benefits. |
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