Advanced Reel to Sheet Technology for High-Speed Paper Cutting

• Customization: Available
• Application: Machinery&Hardware
• Type: High-Speed Slitting Machine
• Model NO.: HSCJ-1100D/ 1400D/ 1700D/ 1900D
• Work Method: Round Knife Cutting
• Structure: Cutting Part
• Applicable Process: Process Materials
• Suitable Substrates: Paper
• Packaging Material: Wood
• Max. Speed: 300 Cpm
• Cutting Paper Material: Coated Paper, Kraft Paper, Cardboard, Carton Paper
• Roll Number: 1 Roll
• Voltage: 380VAC, 50Hz, 3p or Customized
• Paper Gram: 50-550GSM
• Knife Material: HSS
• PLC: Inovance
• Servo System: Inovance
• Cutting Accuracy: +-0.3mm
• Transport Package: Pallet
• Specification: 1100 / 1400 / 1700 / 1900
• Trademark: HOUSENG
• Origin: Made in China
• HS Code: 84411000
• Production Capacity: in 30 Days

Product Description

MODEL-HSCJ-1400D/ 1700D/ 1900D
 

Product Description

The Advanced Reel to Sheet Technology from HOUSENG is meticulously engineered for excellence in paper sheeting applications, particularly within Paper Mills, Printing Houses, and Packaging facilities. This sophisticated equipment seamlessly manages the entire sheeting process: Unwinding, Cutting, Conveying, and Collecting.

1. The upper knife roller employs the renowned British cutter method. This innovative approach minimizes both load and noise, ensuring an extended lifespan for the cutter. Fabricated from stainless steel, the upper knife roller is precision machined and dynamically balanced for optimal performance at high speeds. The lower tool seat, crafted from integrally formed and precision-processed cast iron, guarantees unmatched stability.

2. Cutting-edge touch screen controls allow for seamless configuration of sheet size, count, cutting speed, delivery overlap, and more. These controls are intricately linked with a state-of-the-art Siemens PLC, ensuring intuitive operation and precision at every step.

3. The machine boasts three sets of slitting knives designed for rapid, efficient, and effortless trimming and slitting. With swift adjustment and secure locking, the high-rigidity knife holder supports high-speed slitting operations at an impressive 300m/min.

Application

Expertly engineered to convert reels of roll paper into neatly cut sheets, this technology satisfies the demands of modern paper processing.

Technicals

According to HOUSENG MACHINE, this advanced technology is indispensable in Paper Mills and Printing Houses for precision paper cutting.

The sheeting process encompasses: Unwinding, Feeding, Cutting, Conveying, and Collecting, ensuring seamless and efficient operation.

Our Advantages

Cutting Unit Upper knife roll has the British cutter method to reduce the load and noise when the cutter extend cutter life. To steel welding gave precision machining, and dynamic balance adjustment, effectively reduce the vibration and noise of the high-speed operation.  Rotary cutting knife is made of special alloy steel precision machining, with long service life and easy adjustment of the blade. Safety cover will automatically shut down when the safety cover is opened, ensuring safety.
	Single Hydraulic Brake Arm Unwind Stand 1)Max Reel Diameter: 1800mm 2)Max Reel width: 1100mm/1400mm/1700mm/1900mm  3)Min Reel width: 300mm 4)Core size : 3"6"12" ( optional Mechanical chuck) 5)Hydraulic driving : 3.5kw 6)Clip arm move forward or back driven by hydraulic 7)Clip arm up or down driven by hydraulic 8)Pneumatic brake system 9)Roll with related bracket
Slitting knife    High rigid tool post article can be applied to 400 cuts/min speed environment, improve the production efficiency and ensure the material quality stable.
	Motorized double decurler system   Effectively remove the curl of the roll to make the paper more flat, more conducive the paper roll tension stability, which enable this machine practically to run thick board till 200-500gsm.
Delivery and Auto Jogger System Automatically goes down when paper piling up to a certain height.  (Chain type, automatic up and down, more stable operation and service life) Conveyor system with mult-stage: from high speed to low speed. First to separate the cut paper quickly, and then overlap the paper, collect and pile the paper.
	Electronic control The man-machine interface and HZU processor, mainly used for the input of production data, monitoring of equipment operating status and system fault indication.The rotary horizontal cutter is driven by Kymmene TlSMGlK drive with fast operation and accurate positioning based on production, and actual speed from pulling roller feedback by encoder.
Delivery and Auto Jogger System The stacker table has three sides shake finishing function, the side of the motor to drive the paper, the paper, on both sides by high-quality motor jogger to adjust the amplitude of the paper manually to improve the simplicity and safety of the operation.
	Transport department The fast/slow speed belt is controlled by the stepless frequency converter, which automatically tracks the knife speed and adjusts the belt speed, so that the paper can be perfectly overlapped.
Auto counting and Automatic marking Type: Insert after counting precisely Function:After inputting number of paper pieces in HMI, then it can work according to requirements. Auto-EPC (Edge Paper Control) Precision sensing nozzle which easily available and sensitive . Fast detects various web lines for EPC system. Auto-tension control Put the paper roll diameter and paper weight number into touching screen, the tension will be controlled by computer Automatically.	Driving Motor system 1. AC Servo motor & encoder for cross knife 2. AC motor & frequency transformer for conveyor 3. AC motor for up & down paper piling stand 4. AC motor for joggers 5. AC motor for unwind stand 6. AC motor for collecting waste edge

 

Option Configuration

1	Cutting Knife Material -Tungsten Steel
2	Main Body Material - Nodular Cast Iron
3	Imports Of Electrical Appliances
4	Pneumatic Slitting Knife
5	Dust Removal
6	Color code tracking system

 

Main Technical Parameter

Model	HSCJ-1100D / 1400D / 1700D / 1900D
Type of cutting	The up knife cut reciprocally and the down knife is fixed
Paper weight range	50-550 GSM
Reel stand load capacity	2.5T (option 3T-4T)
Reel diameter	Max 1800mm (71")
Cutting Width	Max.1100/1400/1700/1900mm (66.9")
Cut off length range	Min.400 / 450-Max. 1450 / 1650 mm
Cutting accuracy	±0.3mm
Max. Speed of cutting	300cuts/min
Max. Cutting speed	300meter/min
Delivery height	1500mm(incl.pallet)
Voltage	AC380V/220Vx50Hz 3ph or customized
Total power	22kw
Output	The real output depends on the material, and the weight of the paper, and right operate process

 

Company Profile

ZHEJIANG HAOSHENG INTELLIGENT EQUIPMENT CO.,LTD. HOUSENG is a leading company in China to produce sell sheet cutting machine /reel to sheet paper ,HOUSENG on extensive experience and fast develop speed in this field. Start from 2001, high performance models have evolved thanks to the commitment and know-how of our employees, intensive research and development, and the steady exchange with our customers on their needs and ideas . In the light of such policies as adapting to market demands, basing on science&technology and seeking market share through quality, HOUSENG aims to reduce cost and market competition, providing better services for customer at home and abroad, and help customers to obtain greater benefits.