Model: EXC-1500 - Elevate your production capabilities with our state-of-the-art EXC-1500 model. This cutting-edge solution is meticulously engineered to streamline and significantly enhance your paper board cutting and production processes. Experience the pinnacle of efficiency and precision with a device that promises unmatched reliability and performance.
Product Description
1. Introducing the EXC Series Double Knife Sheeter, a paragon of modern engineering and sophisticated design. This state-of-the-art device is equipped with a synchronic rotary mechanism powered by a robust AC servo motor, delivering unparalleled precision and flawlessly clean cuts with each operation. Elevate your cutting capabilities to unmatched heights with this pioneering technology, setting an unprecedented standard in the industry.
2. Discover the pinnacle of cutting precision with our patented embedded cutting head design. This exclusive feature ensures a flawlessly straight cross profile, eliminating bothersome fiber pull-out and stray paper edges. Perfect for a diverse range of materials, including cardboard, coated paper, Kraft paper, culture paper, and more, this innovative solution effortlessly manages weights up to 1000gsm, providing versatility and immaculate results every time.
3. The HOUSENG machine stands as a testament to superior excellence in sheet cutting production, trusted by premier cosmetics and pharmaceutical packaging brands. Its zero-risk, long-term reliability assures your products of superior quality, reduced costs, and enhanced efficiency. Choose this machine to drive your business confidently into the future with guaranteed success and innovation.
4. Streamline your cutting processes with our cutting-edge infrared automatic alignment system. This intuitive machine enables easy input of desired widths via the touchscreen, facilitating automatic roll alignment that precludes loose ends and wrinkles. Seamlessly integrated with infrared automatic calibration, it accommodates dynamic changes in paper size while the servo motor control, CCD correction sensors, and EPC/LPC line tracking ensure peak precision and minimal waste.
Application
Cutting reel (roll paper) into sheets: Experience the pinnacle of precision and efficiency with our High-Speed Reel to Sheet Cutter for Coated and Kraft Paper. This exceptional piece of machinery is expertly engineered to seamlessly convert reel paper into impeccably crafted sheets. Elevate your paperboard cutting and production processes with this revolutionary innovation, ensuring unrivaled accuracy and rapid performance that sets new standards of excellence.
Technicals
Discover the revolutionary Advanced Slitting Machine from HOUSENG MACHINE, a technological marvel designed to deliver exceptional paper cutting prowess. Engineered with precision for top-tier performance in Paper Mills and Printing Houses, this machine sets new standards in efficiency and accuracy, ensuring premium cutting results every time.
Immerse yourself in a flawless and streamlined processing experience with stages such as: Unwinding, precise Feeding, meticulous Cutting, efficient Conveying, and systematic Collecting. Each phase is meticulously optimized to ensure a seamless workflow that enhances productivity.
Prestigious International CertificationsThis model proudly carries the esteemed CE Certification and ISO 9001:2015, testifying to its adherence to global standards of excellence in compliance and quality. It's a testament to the superior craftsmanship and reliability of our cutting-edge machinery.
Comprehensive Standard Configuration
(1) The base paper holder clamping arm is an engineering masterpiece made from ductile iron using a specialized casting process. This ensures exceptional strength and durability, providing unmatched safety and reliability for the base paper holder clamping arm.
(2) Equipped with original bearings from the globally esteemed brands F.AG & NSK, this machine guarantees unmatched reliability and consistent long-term performance. Trust in the endurance and precision of premier components.
(3) Our cutting-edge system incorporates top-tier imported electrical components from industry leaders: Siemens and Mayor from Germany, Dichtomatik from Germany, and the renowned Nidec of Japan, formerly CT UK, ensuring the highest levels of quality and dependability.
(4) The conveyor belt, procured from the elite Germany Siegling brand, promises smooth, efficient operations with high-performance delivery, ensuring that every stage of operation proceeds without a hitch.
(5) With a cutting precision of up to ±0.15mm, this machine operates at an astonishing speed of up to 400 cuts per minute, significantly boosting productivity and operational efficiency to new heights.
(6) The back cutting knife, forged from superior German tungsten steel, is renowned for its precision and unwavering stability. The easily adjustable blade maintains its sharpness and form, providing reliable performance without deformation.
(7) Our user-friendly touchscreen interface supports both English and Chinese languages, offering intuitive control and versatile operation. It's designed to meet the demands of a global user base, ensuring ease of use and enhanced functionality.
Services
1.Installation & Training
Our expert technicians will arrive at your location to execute a seamless installation and initiate the machine start-up process, ensuring an effortless and flawless experience. This exceptional service is offered at no additional cost.
In addition to installation, Haosheng's highly experienced engineers are committed to empowering your team with comprehensive start-up training, providing in-depth insights into the machine's functionalities, enabling your team to operate it with skill and unwavering confidence.
Our training is custom-designed, uniquely tailored to align with your specific requirements, with the agenda meticulously crafted in collaboration with you to ensure absolute satisfaction.
2. Warranty Services
During the warranty period, if you find yourself in need of any replacement parts for your machine, we promise to supply them promptly, minimizing any possible downtime.
3. Customer Service
We offer an all-encompassing suite of services, featuring robust support, rapid spare parts supply, and timely maintenance solutions. Our services are made available through remote assistance or the swift deployment of local engineers, ensuring that your paper sheeter functions smoothly and efficiently at all times.
After Sales Service
Experience the Pinnacle of Service Excellence: At Zhejiang Haosheng Intelligent Equipment Co., Ltd., our team of highly skilled and dedicated professional engineers stands ready to offer comprehensive online technical guidance, meticulously tailored to suit your specific needs and preferences, ensuring that every query is addressed with utmost precision and care,guaranteeing a seamless and satisfactory experience with our support.
Warranty: Relish in complete peace of mind with our extensive 1-year warranty, providing you the assurance and confidence you deserve, commencing from the moment you receive your cutting-edge machine. We stand firm in our commitment to provide complimentary spare parts throughout the entire warranty period, ensuring uninterrupted performance and satisfaction,though freight charges may apply, ensuring transparency and fairness in our service.
Main Technical Parameter:
1. Dimensions of the machine: This extraordinary machine features dimensions of 19000*5200*2530mm, integrating robust power and precision craftsmanship in its design.
2. Weight: With an impressive heft of 22000kgs, this machine stands as a bastion of stability and durability, capable of high-performance tasks with unwavering endurance.
3. Voltage: Functioning at 380V, 108kw, 3Phase, this powerhouse is meticulously engineered to deliver consistent and formidable power output, essential for challenging operations.
4. Packaging: Expertly packaged in dual 40HQ Containers, this ensures that every transport phase is executed with security and efficiency at the forefront.
5. Cutting Paper Reference Weight: Masterfully designed to accommodate paper substances from 80 to 1000GSM, this versatile machine seamlessly meets a wide spectrum of production demands.
6. Cutting Accuracy: Crafted for high-precision, the machine achieves an impressive accuracy of ±0.15mm, ensuring meticulous cuts and enhancing overall production quality.
(Based on the intricate interplay of density, volume, and material of the web, the cutting length precision reaches ±0.1mm for 1000mm, or maintains an extraordinary ±0.1% accuracy during speed changes.
Note: The aforementioned data are contingent upon stable operation and strict adherence to established operating protocols. When utilizing a single paper roll, the cutting length is maintained with precision.
7. Cutting Length: Offering an adaptable range of 400mm to 1650mm, this feature offers unmatched versatility for projects of all scales and complexities.
8. Reel Diameter: Designed to accommodate reels from 700mm to 1800mm with a maximum output of 71, catering to a diverse array of operational requirements.
9. Maximum Paper Cutting Width: Capable of supporting a substantial width up to 1500mm, this machine effortlessly accommodates extensive production needs.
10. Number of Slitter Knife: Outfitted with 3 pairs, this ensures precision trimming for immaculate, sharp cuts with each operation.
11. Air Pressure Source Requirements: Operates efficiently with an air pressure of 0.8Mpa, maintaining optimal performance levels.
12. Maximum Stack Height: Reaching an impressive maximum height of 1500mm, including the pallet, this feature is crafted for high-volume stacking requirements.
13. Roll Body: Constructed with expertise from a steel tube, featuring a sleek and sturdy Chrome Plated surface, combining exceptional strength with a polished finish.
Function description:
1. UNWINDER STAND (Our high-tech machine is equipped with a cutting-edge motorized brake system, ensuring consistent and seamless paper handling under all operational conditions, providing unparalleled reliability and efficiency.)
Type: This Double-arm configuration is expertly designed to accommodate various paper cores with absolute dependability and precision. 3" 6" 12" Roll Rack
Ingeniously engineered with dual unwind pick-up types strategically located at the rear, this robust framework is constructed to adeptly handle reels with an impressive weight capacity of approximately2500kg. Precision hydraulic control facilitates flawless up and down movements, meticulously orchestrated from the console using intuitive solenoid valve selectors for maximum accuracy.
Oil pressure provides seamless maneuverability of paper arms, ensuring swift, stable, and effortless lifting and precise positioning operations, enhancing efficiency and output.
Brake Device : 4 sets
Each disc incorporates 4 sophisticated brake units, with the main panel delivering efficient brake and unwind control. The PLC dynamically calibrates reel rotation tension, perfectly harmonizing with operator input. A tension sensor roll, linked to the PLC, ensures precise tension application during unwinding.
Strategically positioned at the base of the guide roll, tension sensors transmit electric signals to the controller, facilitating automatic unwinder brake adjustments to maintain optimal tension levels.
Utilizing Italy's renowned RE tension control system in conjunction with superior pneumatic components, we ensure stable operations and precise aerodynamic control actions in the brake system for unparalleled performance.
2. Cutting Unit (sycho)
The Double KNIFE cutting unit stands out with its synchronized rotary cutting knife, resembling the precision of scissors, delivering smooth and exact cuts across paper grades of 150gsm to 1000gsm. Powered by Japan Nidec (UK CT), the knife roller ensures impeccable cutting precision and unwavering stability. The innovative gear mechanism, free from clearance, guarantees tool stability, effectively eliminating scratches and light spots, resulting in a flawlessly finished edge.
3. Electronic control
Featuring integration with Siemens PLC from Germany and Japan Nidec (UK CT) servo drive control systems, our electronic control segment streamlines operations, allowing direct touchscreen input for cutting lengths, quantities, and finished product totals. High-efficiency energy-saving technologies contribute to reduced electricity consumption and production costs, with the servo-driven rotary knife shaft enhancing overall performance and productivity.
4. Delivery section with automatic paper handling equipment (Jogger and vibrating devices)
Designed for exceptional paper stacking, the lift system elevates paper stacks to impressive heights, automatically dropping them as needed. Equipped with a three-sided shake finishing capability and a vibrationally positioned fixed plate, the stacker table ensures both precision and safety. Adjustable side plates enhance convenience and operational safety.
5. Department of Transportation
Our groundbreaking patent agencies adjustable ratio wheel, coupled with user-friendly operation, offers a sophisticated structure. Thanks to an innovative slow synchronization and advanced buffer speed bumps, the high and low differential paper folding process is executed without compromising paper integrity, preserving the quality even on the most delicate surfaces.
6. The New Anti-Curvature Device (Dual Decurler System)
This state-of-the-art system effectively eliminates curls from paper rolls, ensuring a consistently flatter paper surface that enhances roll tension stability, optimizing your entire production process for superior results.
Decurler Bar: Expertly crafted with premium steel and supported by high-quality bearings, the bar's surface is elegantly finished with durable chrome plating for extraordinary performance.
Paper Roll: Enhanced with a gleaming, chrome-plated finish, this surface not only boosts durability but also offers an exceptional touch of smoothness, elevating the quality and longevity of our paper rolls.
7. Automatic Marking Machine (Tab Inserter Device)
Discover the pinnacle of precision with our state-of-the-art counting capabilities. Our device is engineered to empower operators, offering a remarkably intuitive man-machine interface that transforms the user experience, making data input seamless and elevating operational simplicity.
This sophisticated system ensures the seamless integration and exacting tracking of paper quantities, precisely aligned with your predefined settings. Achieve optimal efficiency through meticulous attention to every detail of your processes.
Introducing a specialized and breakthrough mechanism, our paper-tab integration into the pallet transforms the organization and tracking of production. It brings maximum efficiency and innovation to your workflow.
Operators can effortlessly preset the exact number of sheets between each tab, offering unparalleled precision in quantity management. Experience superior control over your operations with unmatched accuracy.
Our strategic tab insertion into pallets not only maintains the perfect direction of paper but also streamlines the entire process. It ensures a harmonious, productive workflow that optimizes operations.
Our advanced PLC system monitors sheet counts with precision, automatically inserting tabs once the set quantity is met. This guarantees precise separation between sheets, enhancing production accuracy and efficiency.
This feature guarantees immaculate separation between sheets in the ongoing pallet, sustaining orderliness and precision throughout the cutting process, ensuring a flawless execution.
The innovative tab-inserter, easily operated via the PLC or through user-friendly intuitive keys, provides unmatched control and precision in tab placement, enhancing operational versatility.
This advanced system excels in both the insertion and precise cutting of paper strips, delivering optimal functionality that significantly boosts operational efficacy and reliability.
8. Slitting Knife
Our highly efficient slitting and trimming knives are designed to adapt to a wide range of cutting needs. Thanks to an intelligent mechanical hand system, they are changed swiftly and effortlessly. Options include electronic knives, automatic, manual, Siamese, and press-cutting types, all designed to elevate production efficiency while delivering unparalleled cutting precision.
9. Tubes and Pipes for Dust Removal System
Our dust removal system is expertly crafted for top-tier efficiency, effectively eliminating dust following longitudinal cutting. With a high-capacity suction cavity and dedicated piping, it ensures a pristine operating environment, significantly boosting productivity and ensuring cleanliness.
10. The Main Machine Structure
Our machine's main structure exemplifies precision engineering at its finest. Leveraging rigorous finite element and mechanical vibration analysis, we utilize premium nodular cast iron for a unified design that minimizes resonance, ensuring reliable, stable operation and extending the lifespan of crucial bearing parts.
11. Static Eliminating System
Our cutting-edge static eliminating system, equipped with an efficient anti-static bar, effectively neutralizes static electricity in sheets. This innovation safeguards production quality, providing consistent and reliable performance across operations.
12. Full Mesh Belt
Our state-of-the-art conveyor system, featuring a comprehensive mesh belt, guarantees unmatched paper surface smoothness while eliminating edge impact risks. The advanced suction fan device secures paper handling even at peak speeds, enhancing stability and operational efficiency.
13. Pallet Pile Weighing & Height Measurement
Incorporating renowned German technology, our precise weighing system offers real-time display of pallet pile weights. Its unique 4-horizontal and 4-vertical construction prevents scale damage and measurement inaccuracies, delivering reliable and precise weight assessments.
Our height measuring system employs a sophisticated laser rangefinder. By accurately analyzing the flight time or the amplitude of photoelectric signals of reflected laser pulses, it provides precise and dependable data for optimizing process control.
14. Experience flawless infrared alignment with our cutting-edge auto-adjustment feature, ensuring precision and efficiency.
Unleash unparalleled precision and efficiency with our state-of-the-art paper rolls alignment system. Simply input your desired width on the user-friendly touch screen, and experience the magic of the sophisticated auto-alignment system. It positions your paper rolls with impeccable accuracy, greatly reducing waste by preventing looseness or wrinkles caused by misalignment. Effortlessly integrated with our advanced order auto-changing system, this technology operates under the meticulous control of a high-performance servo motor. Boasting a CCD correction sensor, it masterfully supports EPC and LPC line tracking, ensuring remarkable accuracy with every operation.
15. Cutting-edge Dedusting System
Discover the pinnacle of innovation with our advanced dedusting system, which features a high-viscosity blue roller that efficiently captures and removes dust from paper surfaces. Complemented by a white dedust roller, powered by a cylinder, it expertly cleanses the blue roller of dust. The white roller's easy peel-off viscous film provides the ultimate dust elimination solution for high-speed operations, ensuring impeccable and dust-free surface conditions. Experience unrivaled performance and perfection in maintaining cleanliness and quality in your processes.
About US
ZHEJIANG HAOSHENG INTELLIGENT EQUIPMENT CO.,LTD.
HOUSENG is a leading company in China to produce sell sheet cutting machine /reel to sheet paper ,HOUSENG on extensive experience and fast develop speed in this field. Start from 2001, high performance models have evolved thanks to the commitment and know-how of our employees, intensive research and development, and the steady exchange with our customers on their needs and ideas .
In the light of such policies as adapting to market demands, basing on science&technology and seeking market share through quality, HOUSENG aims to reduce cost and market competition, providing better services for customer at home and abroad, and help customers to obtain greater benefits. |
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