Model: EXC-1500
Product Description
1. The EXC series double knife sheeter is a marvel of modern engineering, featuring a sophisticated synchronic rotary design that is expertly driven by a high-powered AC servo motor. This advanced mechanism ensures precision with every operation, delivering impeccably clean cuts that set a new standard in accuracy.
2. Our proprietary embedded cutting head design is a game-changer, providing a flawless cut that maintains the integrity of the paper's cross profile without disturbing its fibers. This crucial feature virtually eliminates paper hairs, making it ideal for a wide range of applications, including but not limited to cutting cardboard, coated paper, Kraft paper, cultural paper, art paper, duplex, and various packaging papers, supporting thicknesses up to an impressive 1000gsm.
3. At HOUSENG, we specialize in crafting state-of-the-art sheet cutters. Our machines are trusted and highly regarded by leading cosmetics and pharmaceutical packaging companies. We guarantee a risk-free operation for the long-term success of your products. Enhance your production quality while reducing costs and boosting efficiency with our unrivaled solutions.
4. Our cutting-edge Infrared Automatic Alignment System revolutionizes the process of roll and edge alignment. Simply input the desired width into the touch screen, and the system takes care of the rest, automatically aligning both front and back rolls. This feature simplifies operations, minimizes waste, and prevents issues like loose rolls or wrinkles caused by improper alignment during threading. The infrared calibration system works seamlessly with a servo motor-controlled operation, allowing for automatic adjustments in paper size. The system employs a CCD correction sensor, supporting EPC and LPC line tracking to deliver unparalleled precision.
Application
Cutting reel (roll paper) into sheets:
Technicals
As highlighted by HOUSENG MACHINE, our cutting-edge Precision Paper Cutting Machines are predominantly utilized for efficient paper cutting in esteemed establishments such as Paper Mills and Printing Houses, among others.
This sophisticated process encompasses: Unwinding - Seamless Feeding - Precision Cutting - Swift Conveying - Efficient Collecting.
Global Certifications and Standards: Proudly holding CE Certification and ISO 9001:2015, affirming our commitment to quality and excellence.
Comprehensive Standard Configuration Details
(1) Our robust base paper holder clamping arm is crafted from high-strength ductile iron, meticulously cast with a specialized process to ensure durability and resistance to deformation, safeguarding the integrity of the base paper holder.
(2) The machine is equipped with F.A.G & NSK original bearings, sourced from leading international suppliers.
(3) It incorporates premium imported electrical components, including Siemens and Mayor from Germany, Dichtomatik from Germany, and Nidec from Japan (formerly known as CT UK).
(4) The conveyor belt is of the esteemed Germany Siegling brand, assuring reliability and performance.
(5) Our cutting precision reaches an impressive ±0.15mm, with the machine capable of achieving a remarkable speed of up to 400 cuts per minute.
(6) The back cutting knife is crafted from German tungsten steel, ensuring high precision and resistance to deformation, with easily adjustable blades for optimal performance.
(7) Features a user-friendly touch screen operation interface available in both English and Chinese for seamless operation.
Services
1.Installation & Training
Our team of skilled technicians will travel directly to your location to expertly handle the installation and initiate the seamless start-up of your machines completely free of charge.
Beyond mere installation, Haosheng's seasoned engineers will also provide your staff with thorough and comprehensive start-up training covering all machine functionalities, ensuring your team can operate it with confidence and expertise.
Our training is meticulously customized to meet the unique requirements of each client, with the training agenda crafted in collaboration with our customers - this ensures absolute satisfaction and mastery of the system.
2. Warranty Services
Throughout the duration of the warranty, should you require any replacement parts for your machine, we pledge to deliver them to you without delay.
3. Customer Service
Our comprehensive service offerings encompass everything from robust support to the expedient supply of spare parts and rapid maintenance, featuring remote support capabilities or the swift coordination of local engineering experts to ensure your paper sheeter remains in peak operational condition.
After Sales Service
Guaranteed Highest Quality Service: Our team of professional engineers is committed to providing comprehensive online technical guidance and support.
Warranty: 1 Enjoy a 1-year warranty starting from the day you receive your machine. During this period, we offer complimentary spare parts to ensure smooth operation of your equipment throughout the entire warranty period. (Please note that freight charges may apply for spare parts delivery)
Main Technical Parameter:
1. Measurement of the machine: 19000*5200*2530mm; A colossal embodiment of precision, designed to effortlessly accommodate your paper sheeting needs.
2. Weight: 22000kgs; A robust structure ensuring stability and longevity in performance.
3. Voltage: 380V, 108kw, 3Phase; Engineered for power efficiency and superior performance.
4. Package: 40HQ Container+40HQ Container; Securely packed to ensure safe transportation and flawless arrival.
5. Reference weight of cutting paper (Substance of paper): 80-1000GSM; Versatility to handle a wide range of paper densities with ease.
6. Cutting accuracy: +- 0.15mm; Unparalleled precision for exquisite sheet cutting.
(Based on the density, volume and material of the web, the cutting length is ±0.1mm for 1000mm, ±0.1% for 1000mm and ±0.1% for acceleration or deceleration; Optimized cutting fidelity for diverse materials.
The above data are based on the stable operation and correct operating procedures when cutting (when the number of paper rolls is 1, the length of paper cutting square is the correct length); Ensuring accurate and reliable performance under optimal conditions.
7. Cutting length: 400-1650mm; Adjustable length for tailor-made sheeting solutions.
8. Reel diameter: 700mm-1800mm (71) max; Capable of accommodating a variety of reel sizes for added flexibility.
9. Maximum paper cutting width: 1500mm; Expansive cutting width for broader applications.
10. Number of slitter knife: 3 pairs (for trimming); Designed for precision trimming, enhancing your finished product quality.
11. Air pressure source requirements: 0.8Mpa; Depend on a stable airflow system for seamless operation.
12. Max .Stack height: Max .1500 mm (Incl.pallet); Generous stacking height to maximize productivity and efficiency.
13. Roll Body: steel tube ---Surface: Chrome Plating; Built with durable materials and a sleek finish for superior wear resistance.
Function description:
1. UNWINDER STAND (This section is equipped with a motorized brake system that ensures seamless operation while feeding paper into the machine.)
Type: Double arm design expertly crafted for paper core handling. 3" 6" 12" Roll Rack
This dual unwinds pick-up type is strategically placed at the rear of the machine, engineered to accommodate reels with an approximate weight of2500kg. Hydraulically powered, the up-and-down movements are easily managed from the console through selectors controlling solenoid valves, offering precision and ease of use.
Oil pressure ensures precise control of the paper arm for closing, moving, and lifting operations, facilitating quick, stable, and user-friendly handling.
Brake Device : 4 sets
Each disc includes 4 brake segments. The main panel control features a brake unwind function. The PLC meticulously monitors reel rotation, performing adjustments 8 times per revolution to maintain ideal paper tension. Operators input initial tension values into the PLC, while a tension sensor relays data for real-time brake adjustments, achieving optimal tension control.
Tension sensors fixed below the guide roll transmit electronic signals to the controller, which automatically adjusts the unwinder brake to maintain the target tension.
The sophisticated ITALY RE tension control system, combined with pneumatic components, guarantees unyielding brake control precision and seamless aerodynamic actions.
2. Cutting Unit (synchro)
The Double KNIFE cutting unit features a synchronized rotary cutting knife designed like scissors to deliver smooth, precise cuts on paper ranging from 150gsm to 1000gsm. Equipped with a robust Japanese Nidec (UK CT) driver, the precision rotary sheeter boasts a high-accuracy, stable tool body. Crafted using advanced imported processing technology, it ensures stable, scratch-free, and smooth paper edges at high speeds.
3. Electronic control
The electric control system integrates premium Siemens PLC from Germany and Japan Nidec (UK CT) servo drive technology. This configuration enhances user convenience, allowing for direct input of cutting length, quantity, and total finished products via a touch screen. Real-time displays of actual cutting length and volume boost efficiency and reduce costs, thanks to energy-saving strategies deployed through the Japan Nidec (UK CT) servo drive rotary knife shaft and energy storage system.
4. The delivery section with automatic paper setting equipment (Incorporates jogger and vibrating devices)
This feature elevates and stacks paper to impressive heights, automatically lowering when full. The stacker table provides three-side shake finishing, with a fixed vibrating plate for precise pallet alignment. Additionally, two side plates positioned on a traversing support system allow lateral adjustments. The motor-driven sides, adjusted via a pneumatic hand wheel, enhance operation ease and safety.
5. Department of transportation
Experience unmatched precision with our patented adjustable ratio wheel, crafted for seamless operation and a precise structure. Thanks to innovative slow synchronization and advanced buffer speed bumps, paper flows smoothly through the high and low differential folding process, eliminating the risk of onslaught. Designed to handle delicate papers with care, it ensures no scratches or marks are left behind, preserving the pristine quality of your sheets.
6. Introducing the Revolutionary Anti-Curvature Device (Dual Set Decurler)
Our cutting-edge decurler technology masterfully eliminates roll curl, producing flatter paper and promoting optimal tension stability in your rolls, paving the way for exceptional paper handling.
Decurler Bar: Crafted from steel and bolstered by bearing support, this bar features a chrome-plated surface for enduring performance.
Paper Roll: Enhanced with a sleek chrome-plated surface, our rolls deliver superior durability and flawless results.
7. State-of-the-Art Automatic Marking Machine (Tab Inserter Device)
This precision-driven tool ensures exact counts after mark insertion. Operators simply input instructions into the intuitive man-machine interface,
allowing them to effortlessly set the quantity of paper to be marked according to their preferences.
Specialized devices introduce paper-tabs seamlessly into the active pallet, ensuring accuracy and efficiency.
Operators can pre-set the number of sheets separated by each tab, ensuring consistent and reliable separation.
Tabs are inserted in the direction of the paper, effortlessly integrating into pallets for seamless organization.
With the power of the PLC, sheet counting becomes precise, and when your predetermined amount is reached, a tab is expertly inserted
between the sheets on the active pallet, ensuring flawless batch separation.
Our advanced tab-inserter operates automatically via the PLC, or it can be manually managed with two intuitive keys for streamlined operation:
one key precisely feeds the paper strip while the other ensures clean, accurate strip cutting.
8. High-Performance Slitting Knife
Experience efficient precision with our slitting and trimming knives, rapidly and automatically changed by a pair of intelligent, precise mechanical hands. This innovative system dramatically enhances production efficiency, effortlessly adapting to frequent size changes. Tailor your cutting solutions to your needs with options like electronic, automatic, manual, Siamese, and press-cutting types.
9. Advanced Tubes and Piping for Dust Removal System
Our sophisticated dust removal system efficiently extracts debris following the longitudinal cutting process, featuring suction cavities and streamlined piping for enhanced cleanliness.
10. Robust Main Machine Structure
Boasting a meticulously engineered main machine wall, designed through finite element analysis and mechanical vibration optimization, this structure uses premium-grade nodular cast iron for seamless integration. Through precision machining, it minimizes resonance among transmission components, ensuring stable operation and extending the lifespan of bearing parts.
11. State-of-the-Art Static Eliminating System
Our anti-static bar effectively neutralizes static charges from sheets, ensuring smooth and static-free operations.
12. Full Mesh Belt Innovation
Utilizing a full-width mesh belt, our conveyor system guarantees superior paper surface smoothness, eliminating edge impact risks and enhancing conveyance stability. With an integrated suction fan device and meshed belt, it achieves full-width adsorption, ensuring reliable high-speed operation.
13. Pallet Pile Weighing & Height Measurement Excellence
Our advanced weighing system, mounted on the lifting platform, provides real-time pallet pile weight readings for accurate recording. Leveraging German engineering, it uses a 4-horizontal and 4-vertical structure to prevent scale damage and measurement errors due to pallet displacement.
Using a laser rangefinder, the height of the pallet pile is precisely determined. The laser sensor emits pulses that reflect back from the paper pile, allowing for height calculation via the laser pulse's flight time or the photoelectric signal amplitude.
14. Infrared Align Auto-Adjustment: Experience a high-tech solution that revolutionizes precision alignment with cutting-edge infrared technology, ensuring seamless and flawless adjustments every time.
Paper Rolls Alignment: Simply input the desired width on the intuitive touch screen, and watch as our innovative system automatically ensures perfect alignment of the front and back paper rolls. This prevents common issues such as looseness and wrinkles, significantly reducing waste. Seamlessly integrated with an automatic order-changing system and controlled by a state-of-the-art servo motor, it employs CCD correction sensors while supporting both EPC and LPC line tracking for optimal precision.
15. Dedusting System: A superior cleaning system designed to maintain the utmost cleanliness and efficiency in paper processing, ensuring pristine outputs every time.
The Blue High-Viscosity Roller: This advanced roller expertly captures and adsorbs even the finest dust particles from paper surfaces. The subsequent White Dedust Roller, driven by a cylinder, then effortlessly removes the accumulated dust from the blue roller. Uniquely, the viscous film on the white roller is easily removable, making this system the most effective on the market for eliminating paper dust during high-speed operation, thereby overcoming traditional challenges with remarkable success.
About US
ZHEJIANG HAOSHENG INTELLIGENT EQUIPMENT CO.,LTD.
HOUSENG is a leading company in China to produce sell sheet cutting machine /reel to sheet paper ,HOUSENG on extensive experience and fast develop speed in this field. Start from 2001, high performance models have evolved thanks to the commitment and know-how of our employees, intensive research and development, and the steady exchange with our customers on their needs and ideas .
In the light of such policies as adapting to market demands, basing on science&technology and seeking market share through quality, HOUSENG aims to reduce cost and market competition, providing better services for customer at home and abroad, and help customers to obtain greater benefits. |
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