Model: EXC-1500 - Elevate your production capabilities with our state-of-the-art EXC-1500 model. This cutting-edge solution is meticulously engineered to streamline and significantly enhance your paper board cutting and production processes. Experience the pinnacle of efficiency and precision with a device that promises unmatched reliability and performance.
Product Description
1. Unveiling the EXC Series Double Knife Sheeter: a marvel of modern engineering that elegantly combines cutting-edge technology with a refined design. Featuring an advanced synchronic rotary mechanism, driven by a robust AC servo motor, this device provides unparalleled precision, ensuring every cut is flawlessly clean. Elevate your cutting operations to unprecedented levels with this pioneering innovation that redefines excellence in the industry.
2. Discover a revolutionary step in cutting excellence through our trademarked embedded cutting head design. This distinctive innovation guarantees an immaculate straight cross profile, effectively eliminating troublesome fiber pull-out and paper hairs. Perfectly suited for an array of materials including cardboard, coated paper, Kraft paper, culture paper, and more, this technology effortlessly manages weights up to 1000gsm, offering both versatility and impeccable results.
3. The HOUSENG machine stands as a beacon of exceptional sheet cutting production, trusted by leading cosmetics and pharmaceutical packaging companies. Its unparalleled reliability translates into superior product quality, significantly reduced costs, and enhanced efficiency. Choose this machine to drive your business toward a future of assured success and innovation.
4. Revolutionize your cutting processes with our state-of-the-art infrared automatic alignment system. This advanced machine empowers you to easily input desired widths via a touchscreen, facilitating automatic roll alignment to prevent loose ends and wrinkles. Seamlessly integrated with infrared automatic calibration, it adapts to dynamic paper size variations, with servo motor control, CCD correction sensors, and EPC/LPC line tracking ensuring top-notch precision and minimal waste.
Application
Cutting reel (roll paper) into sheets: Discover the unparalleled precision and efficiency of our Advanced Slitting Machine, a marvel of engineering designed to transform reel paper into impeccably crafted sheets. This revolutionary innovation promises unmatched precision and speed, elevating your paperboard cutting and production processes to extraordinary levels of excellence.
Technicals
Unveil the epitome of precision with the Advanced Slitting Machine by HOUSENG MACHINE. Expertly engineered for unmatched paper cutting performance, this machine is designed to elevate the operational standards of Paper Mills and Printing Houses, setting new records in efficiency and cutting accuracy.
Embrace an effortless, optimized process flow that seamlessly transitions through each stage: from Unwinding, meticulous Feeding, precision Cutting, to efficient Conveying, and organized Collecting. This ensures a smooth and streamlined workflow, maximizing productivity.
Globally Recognized CertificationsThis exceptional model proudly carries the prestigious CE Certification and ISO 9001:2015, underscoring its compliance with international standards of quality and safety excellence.
Robust Standard Configuration
(1) The base paper holder clamping arm, ingeniously engineered from ductile iron through a specialized casting process, offers exceptional strength and enduring stability, ensuring the utmost safety and durability.
(2) Equipped with premium bearings from the esteemed brands F.AG & NSK, the machine promises unparalleled reliability and enduring performance.
(3) Our system incorporates world-class imported electrical components from industry leaders: Siemens and Mayor of Germany, Dichtomatik from Germany, and Nidec of Japan, formerly CT UK, ensuring superior quality and dependability.
(4) Featuring a conveyor belt from the prestigious Germany Siegling brand, it ensures seamless, efficient, and high-performance operations.
(5) The machine's cutting precision reaches ±0.15mm, operating at an impressive speed of up to 400 cuts per minute, which significantly boosts productivity and operational efficiency.
(6) With the back cutting knife made from German tungsten steel, renowned for its precision and stability, the blade is easily adjustable and maintains its form without deformation, ensuring long-lasting performance.
(7) Featuring a user-friendly touchscreen interface that supports both English and Chinese, it offers intuitive control and operational flexibility, catering to an international audience.
Services
1.Installation & Training
Our expert technicians will arrive at your location to execute a seamless installation and initiate the machine start-up process, ensuring an effortless and flawless experience. This exceptional service is offered at no additional cost.
In addition to installation, Haosheng's highly experienced engineers are committed to empowering your team with comprehensive start-up training, providing in-depth insights into the machine's functionalities, enabling your team to operate it with skill and unwavering confidence.
Our training is custom-designed, uniquely tailored to align with your specific requirements, with the agenda meticulously crafted in collaboration with you to ensure absolute satisfaction.
2. Warranty Services
During the warranty period, if you find yourself in need of any replacement parts for your machine, we promise to supply them promptly, minimizing any possible downtime.
3. Customer Service
We offer an all-encompassing suite of services, featuring robust support, rapid spare parts supply, and timely maintenance solutions. Our services are made available through remote assistance or the swift deployment of local engineers, ensuring that your paper sheeter functions smoothly and efficiently at all times.
After Sales Service
Experience the pinnacle of service excellence: At Zhejiang Haosheng Intelligent Equipment Co., Ltd., our team of highly skilled and dedicated professional engineers is prepared to offer comprehensive online technical guidance meticulously tailored to suit your specific needs and preferences,ensuring a seamless and satisfactory experience.
Warranty: Relish in complete peace of mind with our extensive 1 year warranty commencing from the moment you receive your cutting-edge machine. We stand firm in our commitment to providing complimentary spare parts throughout the entire warranty period,though freight charges may apply.
Main Technical Parameter:
1. Dimensions of the machine: This magnificent machine boasts dimensions of 19000*5200*2530mm, a design that seamlessly blends robust power with the finesse of precision.
2. Weight: With a substantial weight of 22000kgs, it ensures unwavering stability and durability for high-performance operations, a true titan of endurance.
3. Voltage: Operating at 380V, 108kw, 3Phase, this device is meticulously engineered to deliver unwavering power performance, critical for demanding tasks.
4. Packaging: Thoughtfully packaged in a 40HQ Container+40HQ Container, ensuring that every transportation journey is both safe and efficient.
5. Cutting Paper Reference Weight: Designed to handle paper substances ranging from 80 to 1000GSM, this versatile device meets the demands of diverse production needs with ease.
6. Cutting Accuracy: Engineered for precision with an accuracy of ±0.15mm, guaranteeing meticulous cuts every single time, enhancing production quality.
(Based on the density, volume, and material of the web, the cutting length precision is a remarkable ±0.1mm for 1000mm, or maintained within an impressive ±0.1% during acceleration or deceleration.
Note: The data above are based on stable operation and strict adherence to correct operating procedures. With a single paper roll, the paper cutting length is precisely maintained.
7. Cutting Length: Offers an adaptable range from 400mm to 1650mm, providing unparalleled flexibility for projects of various scales.
8. Reel Diameter: Capable of accommodating reels from 700mm to 1800mm, maxing out at a powerful 71, meeting diverse operational needs.
9. Maximum Paper Cutting Width: Supports an expansive width up to 1500mm, catering effortlessly to broad production requirements.
10. Number of Slitter Knife: Equipped with 3 pairs, ensuring precise trimming for clean, sharp cuts every time.
11. Air Pressure Source Requirements: Efficiently operates with an air pressure requirement of 0.8Mpa, ensuring optimal performance.
12. Maximum Stack Height: Capable of reaching a towering maximum of 1500mm, including the pallet, designed for high-volume stacking demands.
13. Roll Body: Expertly constructed from steel tube with a sleek surface of Chrome Plating, combining formidable strength with an elegant finish.
Function description:
1. UNWINDER STAND (Our advanced machine is outfitted with a state-of-the-art motorized brake system, ensuring consistent and seamless handling of paper under all operational conditions.)
Type: Double-arm configuration adeptly designed to support various paper cores with absolute reliability. 3" 6" 12" Roll Rack
Innovatively engineered with dual unwind pick-up types located strategically at the rear, this robust structure is built to comfortably handle reels weighing approximately2500kg. Precision hydraulic control enables flawless up and down movements, meticulously managed from the console through intuitive solenoid valve selectors.
Oil pressure facilitates seamless maneuverability of paper arms, ensuring swift, stable, and effortless lifting and precise positioning operations.
Brake Device : 4 sets
Each disc consists of 4 integrated brake units, with the main panel providing efficient brake and unwind control. The PLC dynamically calibrates reel rotation tension, harmonizing perfectly with operator input. A tension sensor roll, linked to the PLC, guarantees precise tension application during the unwinding process.
Strategically located at the base of the guide roll, tension sensors transmit electric signals to the controller, facilitating automatic unwinder brake adjustments to sustain ideal tension levels.
Utilizing Italy's renowned RE tension control system alongside superior pneumatic components, we ensure stable operation and precise aerodynamic control actions in the brake system.
2. Cutting Unit (sycho)
The Double KNIFE cutting unit stands out with its synchronized rotary cutting knife, resembling the precision of scissors, delivering smooth and exact cuts across paper grades of 150gsm to 1000gsm. Fueled by Japan Nidec (UK CT), the knife roller promises impeccable cutting precision and unwavering stability. The innovative gear mechanism, free from clearance, ensures tool stability, effectively eradicating scratches and light spots for a flawlessly finished edge.
3. Electronic control
Featuring integration with Siemens PLC from Germany and Japan Nidec (UK CT) servo drive control systems, our electronic control segment streamlines operations, allowing direct touchscreen input for cutting lengths, quantities, and finished product totals. High-efficiency energy-saving technologies contribute to reduced electricity consumption and production costs, with the servo-driven rotary knife shaft enhancing overall performance.
4. Delivery section with automatic paper handling equipment (Jogger and vibrating devices)
Engineered for exceptional paper stacking, the lift system elevates paper stacks to considerable heights, automatically dropping them as required. Equipped with a three-sided shake finishing capability and a vibrationally positioned fixed plate, the stacker table guarantees both precision and safety. Adjustable side plates enhance simplicity and operational safety.
5. Department of Transportation
Our groundbreaking patent agencies adjustable ratio wheel, coupled with user-friendly operation, offers an exquisite structure. Thanks to an innovative slow synchronization and advanced buffer speed bumps, the high and low differential paper folding process is performed without compromising paper integrity, avoiding any marks or flaws even on the most delicate surfaces.
6. The New Anti-Curvature Device (Dual Decurler System)
This cutting-edge system effectively eliminates curls from paper rolls, ensuring a consistently flatter paper surface that enhances roll tension stability, optimizing your entire production process for superior results.
Decurler Bar: Masterfully crafted with premium steel and supported by high-quality bearings, the bar's surface is beautifully finished with durable chrome plating for extraordinary performance.
Paper Roll: Enhanced with an exquisite chrome-plated surface, this feature promises outstanding durability and a remarkably smooth finish, ensuring the longevity and superior quality you expect.
7. Automatic Marking Machine (Tab Inserter Device)
Discover unmatched accuracy with our state-of-the-art counting capabilities. This innovative device offers operators a seamless experience, allowing effortless data input through the highly intuitive man-machine interface, significantly simplifying and enriching the user journey.
This cutting-edge system enables effortless insertion and precise tracking of paper quantities, perfectly synchronized with your predefined settings to guarantee peak operational efficiency and performance.
This specialized, pioneering mechanism skillfully introduces a paper-tab into the pallet, transforming the organization and monitoring of production processes to achieve maximum operational effectiveness.
Operators enjoy the flexibility to preset the specified number of sheets between each tab, ensuring unparalleled accuracy in quantity control and operational proficiency.
Our strategic tab insertion seamlessly maintains paper direction within pallets, streamlining processes and nurturing a cohesive and efficient workflow.
Utilizing our advanced PLC monitoring, sheet counts are precisely managed, with tabs automatically inserted once the preset quantity is achieved. This ensures accurate separation, enhancing production precision and reliability.
This advanced function guarantees perfect separation between sheets within the active pallet, ensuring impeccable order and precision throughout the cutting sequence.
The innovative tab-inserter, operable automatically via PLC or manually through user-friendly keys, provides unparalleled control and precision in tab placement and operation.
This sophisticated system excels in both paper strip insertion and precise cutting, delivering exceptional functionality and elevating operational efficiency to new heights.
8. Slitting Knife
Our slitting & trimming knives, engineered for peak efficiency, adapt to a wide range of cutting demands. They are easily changed with an intelligent mechanical hand system, offering options like electronic, automatic, manual, Siamese, and press-cutting types. This system boosts production efficiency and meets diverse cutting needs with unrivaled precision.
9. Tubes and Pipes for Dust Removal System
Our dust removal system, designed for optimal efficiency, effectively eradicates dust post-longitudinal cutting. Featuring a high-capacity suction chamber and dedicated piping, it ensures a pristine operational environment, enhancing productivity and cleanliness.
10. The Main Machine Structure
Our machine's main structure embodies precision engineering at its finest. Rigorous finite element and mechanical vibration analysis, coupled with high-grade nodular cast iron, results in a cohesive design that minimizes resonance, ensures stable and reliable operation, and prolongs the life of essential bearing components.
11. Static Eliminating System
Our sophisticated static eliminating system, equipped with a highly effective anti-static bar, neutralizes static electricity in sheets, protecting production quality and ensuring consistent, reliable performance.
12. Full Mesh Belt
Our innovative conveyor system, featuring a comprehensive mesh belt, ensures unmatched paper surface smoothness and eliminates edge impact risks. The advanced suction fan device guarantees secure paper handling, even at high speeds, enhancing stability and operational efficiency.
13. Pallet Pile Weighing & Height Measurement
Employing esteemed German technology, our accurate weighing system provides real-time pallet pile weight displays. Its unique 4-horizontal and 4-vertical structure prevents scale damage and measurement errors, ensuring reliable and precise weight measurements.
Our system measures height with precision using an advanced laser rangefinder. By analyzing the flight time or intensity of the reflected laser pulses, it delivers accurate and trustworthy data for optimal process management.
14. Enjoy flawless infrared alignment with our cutting-edge auto-adjustment feature, ensuring precision and efficiency in every operation.
Experience unparalleled precision and operational efficiency with our advanced paper rolls alignment system. Simply input the desired width on the user-friendly intuitive touch screen, and marvel as the auto-alignment system positions the paper rolls with impeccable accuracy. This innovative technology minimizes waste by effectively preventing looseness or wrinkles caused by misalignment. Seamlessly integrated with our sophisticated order auto-changing system, it operates under the meticulous control of a high-performance servo motor. Equipped with a state-of-the-art CCD correction sensor, it supports both EPC and LPC line tracking, consistently delivering exceptional accuracy with every operation.
15. State-of-the-Art Dedusting System
Discover the brilliance of our groundbreaking dedusting system, featuring a blue high-viscosity roller that expertly captures and removes dust from paper surfaces with remarkable efficiency. This cutting-edge system, enhanced with a white dedust roller powered by a cylinder, skillfully eliminates dust collected on the blue roller. The easy peel-off viscous film on the white roller provides the most effective dust elimination solution for high-speed operations, ensuring flawless, pristine, and dust-free surface conditions, delivering performance that is simply unrivaled.
About US
ZHEJIANG HAOSHENG INTELLIGENT EQUIPMENT CO.,LTD.
HOUSENG is a leading company in China to produce sell sheet cutting machine /reel to sheet paper ,HOUSENG on extensive experience and fast develop speed in this field. Start from 2001, high performance models have evolved thanks to the commitment and know-how of our employees, intensive research and development, and the steady exchange with our customers on their needs and ideas .
In the light of such policies as adapting to market demands, basing on science&technology and seeking market share through quality, HOUSENG aims to reduce cost and market competition, providing better services for customer at home and abroad, and help customers to obtain greater benefits. |
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