Model: EXC-1500 - A marvel of modern engineering, the EXC-1500 represents the pinnacle of precision and efficiency in paper mill equipment. Designed to meet the rigorous demands of high-volume output, this automatic cutting machine ensures seamless and flawless operation, enhancing productivity like never before.
Product Description
1. The EXC series double knife sheeter is a marvel of engineering, featuring an innovative synchronic rotary design. This cutting-edge technology is driven by a high-power AC servo motor, ensuring unparalleled precision and an exceptionally clean cut every time.
2. Our proprietary embedded cutting head design is a game-changer, delivering straight cuts without pulling fibers-a crucial factor in eliminating paper hairs. Perfectly suited for cutting a wide range of materials such as cardboard, coated paper, Kraft paper, culture paper, art paper, duplex, and packaging paper, up to an impressive 1000gsm.
3. HOUSENG machines, specializing in producing top-tier sheet cutters, have been embraced by leading cosmetics and pharmaceutical packaging firms. Our commitment ensures zero risk in the long-term operation of your products. Choose our machines to enhance your product quality, optimize costs, and boost operational efficiency.
4. Featuring an infrared automatic alignment system, our machines revolutionize roll and edge alignment. With just a simple width input on the touchscreen, the system automatically aligns front and back rolls, simplifying operations and minimizing wrinkles and loose ends. Paired with the infrared automatic calibration system, it allows for automatic adjustment of cutting paper sizes. With servo motor control and CCD correction sensors supporting EPC and LPC line tracking, this system significantly reduces waste and elevates precision.
Application
Cutting reel (roll paper) into sheets: Our state-of-the-art equipment is meticulously designed for supreme efficiency and precision in transforming large reels of roll paper into perfectly cut sheets. This ensures a seamless and streamlined process, significantly enhancing productivity while maintaining the highest standards of quality.
Technicals
As endorsed by the esteemed HOUSENG MACHINE, our sophisticated equipment is primarily utilized for precise paper cutting operations in Paper Mills, Printing Houses, and similar facilities, ensuring efficiency and top-notch output.
The streamlined process includes: Unwinding - Feeding - Cutting - Conveying - Collecting. Each phase is meticulously integrated to enhance productivity and quality.
Prestigious International Certifications: Our equipment proudly carries CE Certification and ISO 9001:2015, symbolizing our commitment to quality and global standards.
Standard Configuration Details
(1) The base paper holder clamping arm is expertly crafted from ductile iron, utilizing a specialized casting process. It boasts high strength and ensures durability, maintaining its form without deformation, thereby guaranteeing the safety and reliability of the base paper holder.
(2) Our entire machine is equipped with original bearings imported from F.AG and NSK, promising unparalleled performance and longevity.
(3) The machine integrates premium imported electrical components, including Siemens and Mayor from Germany, Dichtomatik from Germany, and Nidec from Japan (formerly CT UK), ensuring superior operational efficiency.
(4) We incorporate the renowned Germany Siegling brand for our conveyor belts, ensuring smooth and reliable transport throughout the cutting process.
(5) Achieving cutting precision of up to ±0.15mm, our machine reaches a remarkable speed of 400 cuts per minute, setting new standards for speed and accuracy.
(6) The back cutting knife is crafted from German tungsten steel, offering high precision and resistance to deformation. The blade's design allows for easy adjustment, enhancing cutting performance.
(7) The intuitive touch screen operation interface supports both English and Chinese, offering user-friendly navigation and control.
Services
1.Expert Installation & In-Depth Training
Our team of highly skilled technicians will arrive at your location to seamlessly install and initiate the machines, completely free of charge.
Beyond just installation, Haosheng's seasoned engineers will empower your workforce by providing extensive start-up training on the machine's comprehensive functions, ensuring your team can operate it with absolute proficiency.
Our tailored training program is customized to meet your specific requirements, crafted collaboratively with you - ensuring absolute customer satisfaction every time.
2. Warranty Services
Throughout the warranty period, should you require any replacement parts for your machine, we ensure their swift delivery to you without delay.
3. Comprehensive Customer Service
We provide a holistic suite of services including comprehensive support, prompt spare parts supply, and rapid maintenance solutions, featuring remote assistance or on-demand deployment of local engineers to ensure your paper sheeter operates at peak performance with uninterrupted efficiency.
After Sales Service
Experience the pinnacle of excellence with our highest quality service, designed to exceed your expectations.: Our team of professional engineers is at your service, offering expert guidance to ensure optimal machine performance. Enjoy the convenience of online technical guidance, tailored to meet your specific needs and resolve any queries efficiently..
Warranty: 1 We offer an inclusive 1-year warranty starting from the date you receive the machine. During this period, we provide complementary spare parts to ensure continued productivity. Take advantage of our comprehensive warranty period for worry-free operation and seamless machine maintenance.. (Please note: the cost of freight will be borne by the customer)
Main Technical Parameter:
1. Measurement of the machine: A robust structure with dimensions of 19000*5200*2530mm;
2. Weight: A sturdy 22000kgs ensuring stability and durability.
3. Voltage: Operates on 380V, 108kw, 3Phase for optimal performance.
4. Package: Securely packaged in a 40HQ Container+40HQ Container, ensuring safe delivery.
5. Reference weight of cutting paper (Substance of paper): Capable of handling 80-1000GSM for versatile product applications.
6. Cutting accuracy: Achieves precision with a +- 0.15mm accuracy.
(Based on the density, volume, and material of the web, the cutting length is highly precise at ±0.1mm for 1000mm, ±0.1% for 1000mm, and ±0.1% during acceleration or deceleration.
The above data reflect optimal performance achieved through stable operation and adherence to correct procedures. When cutting a single roll, expect the paper cutting length to align perfectly with specifications.
7. Cutting length: Ranges from 400-1650mm, providing flexibility for different needs.
8. Reel diameter: Accommodates diameters from 700mm to an impressive 1800mm (71) max, suitable for a variety of inputs.
9. Maximum paper cutting width: An expansive width of up to 1500mm, ensuring efficient processing.
10. Number of slitter knife: Includes 3 pairs for precise trimming, enhancing finish quality.
11. Air pressure source requirements: Operates efficiently with a requirement of 0.8Mpa.
12. Max. Stack height: Capable of stacking up to a maximum height of 1500mm (including pallet), optimizing storage.
13. Roll Body: Built with a robust steel tube and a surface finished with Chrome Plating for enhanced durability and longevity.
Function description:
1. UNWINDER STAND (Equipped with a motorized brake system for seamless operation,)
Type: Double arm type designed specifically for paper core stability, 3" 6" 12" Roll Rack.
This unit features two unwind pick-up types, strategically located at the rear of the machine, designed to structurally support reels weighing approximately2500 kg. Hydraulic-powered up and down movements are directly controlled from the console, utilizing selectors that manage solenoid valves for precision.
Oil pressure facilitates precise control of paper arm movements, ensuring swift, stable, and user-friendly lifting and positioning.
Brake Device : 4 sets available,
Each disc features 4 brake pieces. Main panel control includes brake unwind control, allowing PLC to regulate reel rotation precisely-eight times per revolution-ensuring optimal paper tension. Initial tension is input by operators, with a tension sensor roll linked to the PLC for real-time tension adjustments.
Tension sensors, strategically mounted on the bottom of the guide roll, transmit electrical signals to the controller, automatically adjusting the unwinder brake for consistent target tension.
Adopted ITALY RE tension control system and pneumatic components ensure brake control system stability and precise aerodynamic operations.
2. Cutting Unit (Synchronous)
Features a sophisticated Double KNIFE cutting unit with a synchronic rotary cutting knife, operating like scissors for precise and smooth cutting of paper ranging from 150gsm to 1000gsm. The knife roller is powered by Japan Nidec (UK CT), with precision rotary sheeter grooves crafted by advanced machinery for high accuracy. The high-quality gearbox with no clearance design ensures tool stability during high-speed operations, eliminating scratches and light spots, and producing clean, neat cuts.
3. Electronic Control
Electric control system incorporates German-imported Siemens PLC and Japan Nidec (UK CT) servo drive systems. This facilitates more convenient, automated operations, allowing direct touchscreen input for cutting length, count, and total finished products. Real-time display of cutting length and amount enhances efficiency. The Japan Nidec (UK CT) servo drive rotary knife shaft, combined with an energy storage tank, significantly reduces electricity consumption, boosts efficiency, and lowers production costs.
4. Delivery Section Featuring Automatic Set Paper Equipment (Incorporates jogger and vibrating devices,
enabling high stacking of paper, which automatically descends. The stacker table offers three-side shake finishing, a fixed plate for lateral positioning, and a front jogger. Two side plates on a traversal support adjust as needed. A motor drives paper on both sides, with high-quality pneumatic hand wheel adjustment for enhanced simplicity and operational safety.
5. Department of Transportation
Our innovative patent agencies introduce an adjustable ratio wheel for seamless operation, boasting a precise structure with a state-of-the-art slow synchronization system and advanced buffer speed bumps. This design ensures that during the high and low differential paper folding process, there is no onslaught that could potentially harm the paper. Particularly effective for delicate paper, this system prevents any traces or spots, maintaining the integrity and quality of your output.
6. The New Anti-curvature Device (2 Sets Decurler)
Designed to expertly eliminate the curl from rolls, our device renders the paper perfectly flat. This adjustment enhances the stability of paper roll tension, optimizing it for superior performance.
Decurler Bar: Constructed with a robust steel bar, supported by bearings, and finished with a sleek chrome plating on the surface for durability and precision.
Paper Roll: Crafted with a surface of chrome plating, ensuring a smooth and flawless finish.
7. Automatic Marking Machine (Tab Inserter Device)
This cutting-edge system allows operators to simply input data via the user-friendly man-machine interface, achieving precise counts before insert marking.
By specifying the number of sheets, operators can effortlessly mark the desired quantity of paper according to pre-set configurations.
This unique device introduces a meticulously placed paper-tab into the pallet as it is prepared.
Operators pre-set the specific number of sheets between each tab, offering full customization and precision.
Tabs are inserted in the direction of the paper into the pallets, ensuring orderly and efficient stacking.
Our PLC system counts the sheets with utmost accuracy, inserting a tab once the pre-set quantity is achieved, ensuring seamless operation.
Effortlessly placed between sheets on the pallet, each tab ensures precise separation and organization.
The tab-inserter is ingeniously controlled either automatically by the PLC or manually via two intuitive keys,
one key feeds the paper strip while the other precisely cuts the strip.
8. Slitting Knife
Our innovative slitting & trimming knives are swiftly and automatically exchanged through a pair of smart, precision mechanical hands. This enhances production efficiency by adapting to various paper sizes and requirements. Choose from electronic, automatic, manual, Siamese, or press-cutting knives to meet diverse cutting needs with unparalleled precision and speed.
9. Tubes and Piping for Dust Removal System
This advanced system efficiently removes dust immediately after longitudinal knife operations. It features a specialized suction cavity and a comprehensive piping network to ensure a pristine working environment.
10. The Main Machine Structure
Meticulously designed through finite element analysis and mechanical vibration assessment, the machine's main wall is crafted from premium nodular cast iron. Precision machining eliminates resonance issues between transmission components, ensuring stable operation and extending the lifespan of bearings.
11. Static Eliminating System
Our anti-static bar is designed to effectively dissipate static electricity from sheets, maintaining product quality and safety throughout the process.
12. Full Mesh Belt
The conveyor section employs a full-width mesh belt, enhancing surface smoothness and eliminating paper edge impacts. This feature includes a suction fan device, ensuring complete width adsorption and stable high-speed operation.
13. Pallet Pile Weighing & Height Measurement
Utilizing cutting-edge German technology, our weighing system on the lifting platform provides real-time weight data of pallet piles. Its 4-horizontal and 4-vertical structure prevents scale damage and measurement errors from pallet displacement.
The laser rangefinder measures pallet pile height with precision. Laser pulses are emitted and reflected, enabling accurate calculations through flight time or photoelectric signal amplitude.
14. Infrared Align Auto-adjustment
Paper rolls alignment: Simply input the width via the touch screen, and our state-of-the-art system takes care of the rest, ensuring flawless auto-alignment of both front and back paper rolls. This advanced feature eliminates the risk of loose and wrinkled paper, significantly reducing wastage. Seamlessly integrated with the order auto-changing system, everything is precisely controlled by a powerful servo motor. The system is further enhanced with a CCD correction sensor, offering robust support for EPC and LPC line tracking, guaranteeing impeccable alignment and superior performance.
15. Dedusting system
The innovative blue high-viscosity roller system is designed to efficiently capture and remove dust from paper surfaces. By adsorbing dust onto the blue roller, the subsequent white dedust roller, which is driven by a reliable cylinder mechanism, effortlessly removes the dust. This clever design allows for the easy peeling off of the viscous film from the white roller, marking it as the most effective solution available for dust removal. This system excels in solving challenges related to paper dust, even under high-speed operations, ensuring a pristine paper finish every time.
About US
ZHEJIANG HAOSHENG INTELLIGENT EQUIPMENT CO.,LTD.
HOUSENG is a leading company in China to produce sell sheet cutting machine /reel to sheet paper ,HOUSENG on extensive experience and fast develop speed in this field. Start from 2001, high performance models have evolved thanks to the commitment and know-how of our employees, intensive research and development, and the steady exchange with our customers on their needs and ideas .
In the light of such policies as adapting to market demands, basing on science&technology and seeking market share through quality, HOUSENG aims to reduce cost and market competition, providing better services for customer at home and abroad, and help customers to obtain greater benefits. |
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