Model: EXC-1500 - Introducing the pinnacle of precision and efficiency, the EXC-1500 by Zhejiang Haosheng Intelligent Equipment Co., Ltd. This state-of-the-art Advanced Cross Cutting Machine is engineered specifically for the seamless processing of Kraft Paper and Cardboard Sheets. Experience a new horizon of productivity with our innovative design.
Product Description
1. Discover the EXC series double knife sheeter, a marvel of modern engineering! This cutting-edge machine integrates a sophisticated synchronic rotary design. It is powered by a high-performance AC servo motor, ensuring remarkable precision and delivering clean, flawless cuts every time.
2. Our patented embedded cutting head design is a game-changer, providing a straight cross profile that prevents fiber pull-out. This feature is crucial for eliminating paper fuzz, making it the ideal choice for cutting various materials like cardboard, coated paper, Kraft paper, cultural paper, art paper, duplex, and packaging paper, efficiently handling up to 1000gsm.
3. HOUSENG machines specialize in top-tier sheet cutters, trusted by leading cosmetics and pharmaceutical packaging companies globally. Our commitment ensures risk-free, long-term operation, enabling enhanced product quality and cost savings. Choose this machine to elevate your efficiency and maintain competitive advantage.
4. Elevate your operational precision with our infrared automatic alignment system. Simply input the width on the touchscreen to achieve perfect roll and edge alignment. This innovation prevents alignment errors that cause looseness and wrinkles during receipt and threading. It minimizes waste and works seamlessly with the infrared automatic calibration system. The cutting paper size adjusts automatically, with operations controlled by a servo motor. Our correction system uses a CCD correction sensor, supporting EPC and LPC line tracking for optimal accuracy.
Application
Cutting reel (roll paper) into sheets: Unleash the potential of your production line with our Advanced Cross Cutting Machine, specifically engineered to transform continuous rolls of kraft paper and cardboard into precisely cut sheets. Experience superior precision and efficiency, ensuring your materials are processed flawlessly every time.
Technicals
Proudly presented by HOUSENG MACHINE, our Advanced Cross Cutting Machine is expertly engineered for precision paper cutting, making it an indispensable asset in Paper Mills, Printing Houses, and more.
Our sophisticated process seamlessly integrates: Unwinding, Feeding, Cutting, Conveying, and Collecting, ensuring efficiency and reliability at every stage.
Global Recognitions and CertificationsAchieving international standards with CE Certification and ISO 9001:2015.
Detailed Standard Configuration
(1) The base paper holder clamping arm is crafted from ductile iron, utilizing a special casting process for unparalleled strength and enduring form stability, guaranteeing the utmost safety of the base paper holder clamping arm.
(2) The machine incorporates premium imported bearings from F.AG & NSK, ensuring durability and precision.
(3) Engineered with top-tier imported electrical components, including Siemens and Mayor from Germany, Dichtomatik from Germany, and Nidec from Japan (formerly CT UK), for unmatched performance and reliability.
(4) Our conveyor belt is a hallmark of excellence, featuring the renowned Germany Siegling brand for optimal performance.
(5) Delivering cutting-edge precision with an accuracy of ±0.15mm, and a remarkable machine speed reaching up to 400 cuts per minute.
(6) The back cutting knife is crafted from Germany tungsten steel, ensuring high precision and unwavering form, with an easily adjustable blade for convenience.
(7) Enjoy user-friendly operation with a bilingual touch screen interface available in both English and Chinese.
Services
1.Installation & Training
Our team of highly qualified technicians will travel directly to your location to ensure seamless installation and flawless start-up of the machines at no additional cost.
Beyond installation, Haosheng's seasoned engineers are dedicated to empowering your workforce with in-depth, hands-on start-up training on every facet of the machine's functionalities, ensuring your team operates with confidence and precision.
Our training programs are customized to meet the unique needs of each client, with the agenda crafted collaboratively to ensure absolute satisfaction and exceptional service.
2. Warranty Services
Throughout the warranty period, should you require any replacement parts for your machine, we guarantee prompt delivery of these components to keep your operations uninterrupted.
3. Customer Service
We provide an extensive range of services, covering everything from comprehensive support to rapid supply of spare parts and efficient maintenance, along with remote assistance or swift deployment of local expert engineers to ensure your paper sheeter operates at peak performance without any downtime.
After Sales Service
Experience the pinnacle of service excellence: Benefit from our professional engineers who deliver comprehensive online technical guidance tailored just for you.
Warranty: Enjoy a peace-of-mind with our 1 year warranty commencing upon receipt of the machine, accompanied by complimentary spare parts during the warranty period. (Note: Freight charges apply)
Main Technical Parameter:
1. Measurement of the machine: A robust and impressive 19000*5200*2530mm, designed for optimal performance and efficiency.
2. Weight: A solid 22000kgs, ensuring stability and durability in operation.
3. Voltage: 380V, 108kw, 3Phase - engineered for powerful functionality and energy efficiency.
4. Package: Delivered in a secure packing of 40HQ Container+40HQ Container to ensure safe transit.
5. Reference weight of cutting paper (Substance of paper): Capable of handling a versatile range from 80-1000GSM to meet diverse requirements.
6. Cutting accuracy: Precision-engineered to achieve a remarkable accuracy of +- 0.15mm for flawless cuts.
(Based on the density, volume, and material of the web, the cutting length precision is ±0.1mm for 1000mm, with a consistent ±0.1% tolerance for any acceleration or deceleration adjustments.
The above data reflect the machine's performance during stable operation with correct procedures, ensuring the accurate cutting length for a single paper roll.
7. Cutting length: Flexible range from 400-1650mm to accommodate various project needs.
8. Reel diameter: An adaptable 700mm-1800mm (71) maximum, suitable for a variety of materials and sizes.
9. Maximum paper cutting width: A generous 1500mm, allowing for broad applications.
10. Number of slitter knife: Equipped with 3 pairs for precise trimming and superior edge quality.
11. Air pressure source requirements: Requires 0.8Mpa, ensuring reliable and stable operation.
12. Max. Stack height: A towering Max 1500 mm (Including pallet) to handle large volumes efficiently.
13. Roll Body: Built with steel tube and finished with Chrome Plating for enhanced durability and performance.
Function description:
1. UNWINDER STAND (Equipped with a machine motorized brake system,)
Type: Double-arm configuration designed for optimal support of paper cores, accommodating sizes of 3", 6", and 12" effortlessly. Roll Rack: A robust structure supports the unwinding process,
featuring 2 unwind pick-up units located at the rear of the machine. This configuration is engineered to handle reels with a substantial weight capacity of up to2500 kg, ensuring seamless operations. The up-and-down movements are entirely hydraulic, intuitively controlled from a user-friendly console via selectors that manage the solenoid valves.
Oil Pressure System: This system meticulously controls the paper arm for precise closing, moving, lifting, and lowering. Achieve rapid yet stable lifting movements, providing simplicity and convenience in every operation.
Brake Device : 4 Sets Available: Each braking disc boasts 4 components,
integrated into a sophisticated control panel featuring brake unwind management. The PLC governs reel rotation, delivering precise tension calibration to the paper. Initial tension is configured by the operator, allowing the PLC to adjust braking to real-time tension values thanks to the unwinding tension sensor roll.
Tension Sensors: Mounted strategically on the guide roll's underside, these sensors transmit electric signals to an advanced controller, ensuring the automatic adjustment of the unwinder brake to maintain desired tension levels.
Reliability and Precision: By adopting the renowned ITALY RE tension control system and premium pneumatic components, the stability and accuracy of the brake control system are assured, optimizing every aerodynamic action with precision.
2. Cutting Unit (Synchro) Experience advanced cutting capabilities with our Double KNIFE unit.
Features a synchronized rotary cutting knife, which operates similarly to scissors, delivering smooth, precise cuts for paper ranging from 150gsm to 1000gsm. Employing Japan Nidec's powerful driver (UK CT), the precision rotary sheeter groove is fabricated with top-tier accuracy. Enhanced with a high-quality gearbox and a no-clearance design gear, this ensures remarkable stability of the tool body during high-speed operation, effectively preventing scratches and light spots, resulting in flawlessly clean, neat cuts.
3. Electronic Control Embrace the future of automation with our state-of-the-art electronic control systems.
System Integration: Utilizing German-engineered Siemens PLCs coupled with Japan's Nidec (UK CT) servo drive control systems, the cutting process becomes remarkably intuitive. Input cutting lengths, quantities, and more directly via the touch screen, with real-time displays of actual cutting lengths and volumes. Experience high efficiency and reduced energy consumption with our Japan Nidec (UK CT) servo-driven rotary knife shaft, complemented by an energy storage tank to significantly lower electricity usage and production costs.
4. Delivery Section Optimize your paper handling with automatic set paper equipment, (including state-of-the-art jogger and vibrating devices.
Efficient Paper Stacking: The system lifts and stacks paper to considerable heights, automatically lowering the stack as needed. Each stacker table features three-side shake finishing functions and includes 1 fixed plate for lateral vibration and positioning at each pallet. A jogger at the front and adjustable side plates, driven by premium pneumatics, enhance simplicity and safety, allowing precise hand-wheel adjustments to the paper's amplitude.
5. Department of Transportation Delivering seamless logistics solutions for efficient material transportation and handling.
Our ingeniously designed patent agencies feature an adjustable ratio wheel and effortless operation, ensuring a precise structure. Thanks to the innovative slow synchronization and state-of-the-art buffer speed bumps, the high and low differential paper folding process is seamlessly achieved without any aggressive impact. This is a boon for delicate papers prone to scratching, as no marks are left behind, nor any spots generated.
6. Introducing the Revolutionary Anti-curvature Device (featuring dual decurlers for unmatched performance)
This device effectively eliminates curls in paper rolls, resulting in a flatter surface that promotes enhanced tension stability. It ensures seamless operation and premium quality.
Decurler Bar: Built from robust steel, supported by precision bearings, with a surface adorned in gleaming chrome plating for superior durability and performance.
Paper Roll: Exquisitely finished with a surface of lustrous Chrome Plating, ensuring longevity and smooth interactions.
7. Experience effortless precision with our Automatic Marking Machine (featuring an advanced Tab Inserter Device for streamlined operations)
Utilizing accurate counting post-insertion, operators simply input data via the intuitive man-machine interface.
Upon reaching the specified paper number, it aligns with settings to mark the determined paper quantity.
Our specialized device efficiently introduces a paper-tab into the active pallet, ensuring seamless workflow.
Operators can preset the number of sheets between each tab, allowing for customized and efficient production.
Tabs are automatically inserted in the correct paper direction onto pallets, optimizing organization.
The PLC system meticulously counts the sheets, inserting a tab upon reaching the pre-set quantity,
ensuring precise management between the sheets of the active pallet.
The tab-inserter is expertly controlled either automatically by the PLC or manually via two dedicated keys,
one for feeding the paper strip and the other for precision strip cutting.
8. Introducing the Slitting Knife System
Our slitting and trimming knives are skillfully and automatically changed using advanced mechanical hands, dramatically enhancing production efficiency. Tailored to meet varying cutting requirements, they can be seamlessly coordinated with diverse knife types, such as electronic, automatic, manual, Siamese, and press-cutting types, to deliver bespoke cutting solutions.
9. State-of-the-art Tubes and Piped Dust Removal System
A sophisticated dust removal system is installed to efficiently eliminate dust following longitudinal knife operations, consisting of a suction cavity and strategic piping.
10. The Core Structure of the Main Machine
Through finite element and mechanical vibration analysis, the main machine wall is optimized using high-quality nodular cast iron for superior stability and performance. Precision machining minimizes resonance between transmission components, ensuring smoother operations and extended longevity of bearing parts.
11. Cutting-edge Static Eliminating System
Our anti-static bar expertly neutralizes static from sheets, ensuring uninterrupted operations and pristine sheet quality.
12. Comprehensive Full Mesh Belt Conveyor
The conveyor system is equipped with an innovative full-width mesh belt, enhancing paper surface smoothness and eradicating edge impact risks. Augmented by a powerful suction fan and integrated mesh, it ensures stable and high-speed operations by fully securing the width with impressive adsorption capabilities.
13. Precision Pallet Pile Weighing & Height Measurement
Our advanced weighing system, leveraging German engineering, provides real-time pallet pile weight data via a robust 4-horizontal and 4-vertical structure to prevent scale damage and measurement inaccuracies from pallet pile displacement.
The laser rangefinder measures the pallet pile height with precision, using laser pulses that are reflected back to determine height based on the laser pulse's flight time or the photoelectric signal's amplitude.
14. Infrared Alignment Auto-Adjustment for Optimal Precision
Paper Rolls Alignment: Experience unparalleled precision with our advanced paper rolls alignment feature. Simply input the desired width on the intuitive touchscreen interface, and watch as the system flawlessly aligns the front and back paper rolls. This innovation eliminates any risk of looseness or wrinkles caused by misalignment, significantly reducing material waste. Our system seamlessly integrates with the order auto-changing system, all expertly managed by a servo motor for maximum efficiency. Utilizing cutting-edge CCD correction sensors, it supports both EPC and LPC line tracking for superior accuracy.
15. Dedusting System
Our state-of-the-art blue high-viscosity roller is engineered to effectively capture and remove dust from paper surfaces. Coupled with the white dedust roller, driven by a robust cylinder, this combination ensures comprehensive dust removal. The innovative design allows for easy removal of the viscous film from the white roller, making it the most effective system for maintaining pristine paper surfaces, even under high-speed operations. This cutting-edge solution successfully addresses dust accumulation issues, guaranteeing a cleaner, more efficient production environment.
About US
ZHEJIANG HAOSHENG INTELLIGENT EQUIPMENT CO.,LTD.
HOUSENG is a leading company in China to produce sell sheet cutting machine /reel to sheet paper ,HOUSENG on extensive experience and fast develop speed in this field. Start from 2001, high performance models have evolved thanks to the commitment and know-how of our employees, intensive research and development, and the steady exchange with our customers on their needs and ideas .
In the light of such policies as adapting to market demands, basing on science&technology and seeking market share through quality, HOUSENG aims to reduce cost and market competition, providing better services for customer at home and abroad, and help customers to obtain greater benefits. |
|
){kind=link}