Model: EXC-1500 - Elevate your production capabilities with our cutting-edge EXC-1500 model. This state-of-the-art machine is meticulously designed to streamline and significantly enhance your paper board cutting and production processes, delivering unparalleled efficiency and precision. With the EXC-1500, experience a new standard of excellence in cutting technology that assures high performance and reliable operations, setting your business apart in today's competitive market.
Product Description
1. Introducing the EXC Series Double Knife Sheeter, a marvel of cutting-edge engineering, distinguished by its sleek and sophisticated design. This masterpiece incorporates a synchronic rotary mechanism, driven by a high-power AC servo motor, ensuring precision like never before. Experience unparalleled excellence with a perfectly immaculate cut, redefining standards in the realm of cutting technology forever.
2. Elevate your cutting experience with our patented design featuring an embedded cutting head, guaranteeing an impeccably straight cross profile. This breakthrough innovation meticulously prevents fiber pull-out, crucial for eliminating troublesome paper hairs. Whether dealing with cardboard, coated or Kraft paper, culture or art paper, duplex, or packaging paper, this machine effortlessly handles weights reaching up to 1000gsm, making it indispensable for a diverse array of materials.
3. The HOUSENG machine exemplifies an unrivaled standard in sheet cutting manufacturing, trusted by leading cosmetics and pharmaceutical packaging giants. It promises zero-risk, long-term operational reliability, enhancing quality while simultaneously reducing costs and boosting efficiency. An astute investment for visionary businesses aiming for excellence and innovation.
4. Embrace the future of precision cutting with our advanced infrared automatic alignment system. This state-of-the-art technology simplifies operations; just input the width on the user-friendly touchscreen for automatic roll alignment from front to back. Say goodbye to loose ends and wrinkles caused by misalignment during threading and receiving. Our system, seamlessly integrated with infrared automatic calibration, adapts dynamically to paper size changes. Enhanced by servo motor control, CCD correction sensors, and EPC and LPC line tracking support, it ensures optimal precision and minimizes waste.
Application
Cutting reel (roll paper) into sheets: Discover the unmatched precision and efficiency of our state-of-the-art High-Speed Reel to Sheet Cutter for Coated and Kraft Paper. This exceptional machine is expertly designed to seamlessly transform reel paper into impeccably crafted sheets, guaranteeing outstanding accuracy and swift operation. Elevate your paperboard cutting and production processes to unparalleled standards of excellence with this innovative solution from Zhejiang Haosheng Intelligent Equipment Co., Ltd.
Technicals
Our state-of-the-art Advanced Slitting Machine from HOUSENG MACHINE is meticulously crafted for exceptional paper cutting solutions. Tailored for unrivaled performance in Paper Mills and Printing Houses, it establishes a new benchmark in efficiency and precision.
Experience seamless processing stages that include: Unwinding, meticulous Feeding, precision Cutting, efficient Conveying, and organized Collecting-ensuring a flawless workflow.
Prestigious International CertificationsFeaturing globally recognized CE Certification and ISO 9001:2015, guaranteeing adherence to international standards of compliance and excellence.
Comprehensive Standard Configuration
(1) The base paper holder clamping arm is expertly crafted from ductile iron, employing a specialized casting process that delivers exceptional strength and unwavering form, ensuring the utmost safety of the base paper holder clamping arm.
(2) The machine is equipped with original bearings from esteemed brands F.AG & NSK, ensuring unmatched reliability and longevity.
(3) The entire system integrates imported electrical components from industry leaders: Siemens and Mayor from Germany, Dichtomatik from Germany, and Nidec of Japan, formerly known as CT UK, ensuring superior performance.
(4) The conveyor belt, sourced from the prestigious Germany Siegling brand, guarantees smooth and efficient operation, enhancing productivity and performance.
(5) Achieving cutting accuracy of up to ±0.15mm, this machine operates at a remarkable speed of up to 400 cuts per minute, taking productivity to unprecedented levels.
(6) The back cutting knife is crafted from German tungsten steel, celebrated for its high precision and stability, featuring an easily adjustable blade that retains its integrity without deformation.
(7) An intuitive touch screen operation interface is available in both English and Chinese languages, offering user-friendly control and versatility for a global audience.
Services
1.Installation & Training
Our team of expert technicians is committed to delivering a seamless and effortless installation experience. They will arrive at your location to efficiently install and initiate the machine, ensuring a smooth and trouble-free start-up process. This premium installation service is offered to you absolutely free of charge.
Beyond initial setup, the seasoned engineers at Haosheng are devoted to empowering your team with in-depth start-up training, providing extensive insights into the machine's operation. This knowledge transfer is designed to enhance your team's ability to operate the machine skillfully and with absolute confidence.
We offer customized training tailored to your specific requirements. The training agenda is developed in collaboration with you, ensuring your complete satisfaction and optimal results.
2. Warranty Services
During the warranty duration, if you find yourself in need of any replacement components for your machine, our commitment is to provide them quickly, ensuring minimal disruption and maintaining consistent productivity.
3. Customer Service
We are dedicated to offering a full spectrum of services, which includes outstanding support, rapid spare parts supply, and efficient maintenance options. Our comprehensive services are accessible through remote assistance or the speedy dispatch of local engineers, guaranteeing that your paper sheeter continues to perform optimally and efficiently, all day, every day.
After Sales Service
Experience the pinnacle of service excellence: Our dedicated and skilled team of professional engineers stands ready to deliver comprehensive, personalized online technical guidance meticulously tailored to meet your every need.
Warranty: Enjoy unparalleled peace of mind with our solid and dependable 1 year warranty starting from the moment your machine arrives. We uphold our promise to provide complimentary spare parts throughout this warranty period. (Note: Freight charges apply)
Main Technical Parameter:
1. Dimensions of the machine: An impressive 19000*5200*2530mm, embodying a perfect blend of power and precision, crafted for ultimate efficiency;
2. Weight: A formidable and robust 22000kgs, providing unwavering stability and longevity for unparalleled high-performance operations.
3. Voltage: A sophisticated 380V, 108kw, 3Phase system - meticulously engineered to deliver unwavering and consistent power performance.
4. Packaging: Securely housed in dual 40HQ Containers, ensuring seamless and safe transport for worry-free logistics.
5. Cutting Paper Reference Weight: Expertly capable of handling paper substances ranging from 80 to 1000GSM, offering remarkable versatility for diverse production demands.
6. Cutting Accuracy: Precision engineered to an exacting ±0.15mm, guaranteeing meticulous and flawless cuts with every operation.
(Based on the density, volume, and material of the web, the cutting length precision is an extraordinary ±0.1mm for 1000mm, or an impressive ±0.1% during acceleration or deceleration phases.
Note: The above data presuppose stable operation and adherence to optimal operating procedures. When using a single paper roll, the specified paper cutting length is consistently maintained with pinpoint accuracy.
7. Cutting Length: Effortlessly adaptable range from 400mm to 1650mm, providing exceptional flexibility for a wide array of project scales.
8. Reel Diameter: Expertly accommodates reels between 700mm and 1800mm, with a maximum capacity of a robust 71, catering to extensive production needs.
9. Maximum Paper Cutting Width: Supports a substantial width up to an impressive 1500mm, perfectly catering to broad and diverse production requirements.
10. Number of Slitter Knife: Equipped with 3 pairs of precision-engineered knives for impeccable trimming and flawless, clean cuts.
11. Air Pressure Source Requirements: Operates with exceptional efficiency, requiring 0.8Mpa for optimal performance.
12. Maximum Stack Height: Reaches an impressive maximum height of 1500mm, inclusive of the pallet, to accommodate high-volume stacking efficiently.
13. Roll Body: Skillfully constructed from steel tube with a sleek Chrome Plating surface, seamlessly combining strength with an exquisite finish.
Function description:
1. UNWINDER STAND (Our machine is a marvel of engineering, boasting a motorized brake system that assures flawless paper handling every step of the way.)
Type: This sophisticated double-arm design is meticulously crafted to securely hold various paper cores. 3" 6" 12" Roll Rack
With two meticulously engineered unwind pick-up types positioned at the rear, this strong structure confidently supports reels of impressive weight, approximately2500kg. The hydraulic control, smoothly operated from the console through solenoid valve selectors, allows precise up and down movements.
Oil pressure ensures effortless movement of paper arms, streamlining lifting and positioning, achieving swift, stable, and easy operations.
Brake Device : 4 sets
Each meticulously designed disc houses 4 advanced brake units. The primary panel provides refined control over brake and unwind functions. The PLC dynamically adjusts reel rotation tension, harmonizing perfectly with operator inputs. A tension sensor roll linked to the PLC guarantees exact tension application during unwinding.
Strategically located at the guide roll base, tension sensors dispatch electric signals to the controller, enabling automatic brake adjustments for optimal tension maintenance.
Employing the renowned Italy's RE tension control system and top-notch pneumatic components, the brake control system operates with unwavering stability and precision.
2. Cutting Unit (sycho)
The Double KNIFE cutting unit is a masterpiece, featuring a synchronized rotary cutting knife, akin to scissors, for seamless and precise cuts across paper weights of 150gsm to 1000gsm. Powered by industry-leading Japan Nidec (UK CT), this knife roller assures impeccable precision and robust stability. Its gear mechanism, free from any clearance, ensures tool stability, eradicating scratches and blemishes for a flawlessly pristine edge finish.
3. Electronic Control
Our state-of-the-art electronic control system seamlessly integrates Germany's Siemens PLC and Japan's Nidec (UK CT) servo drive control systems. This simplifies operations, permitting direct touchscreen input of cutting lengths, quantities, and product totals. Our energy-efficient technologies substantially cut electricity use and production costs. The servo-driven rotary knife shaft enhances operational performance.
4. Delivery Section with Automatic Paper Handling Equipment (Jogger and vibrating devices)
Engineered for perfect paper stacking, the lift system elevates paper stacks to significant heights, automatically dropping them as required. With a three-sided shake finishing function and a vibrationally positioned fixed plate, the stacker table ensures precision and safety. Adjustable side plates enhance simplicity and operational safety.
5. Department of Transportation
Our groundbreaking patent agencies adjustable ratio wheel and intuitive operation offer a precision structure. Thanks to an innovative slow synchronization and advanced buffer speed bumps, the paper remains pristine, free from any trace or blemishes, even on the most delicate surfaces during the high and low differential paper folding process.
6. The New Anti-Curvature Device (Dual Decurler System)
This cutting-edge system expertly removes curls from paper rolls, ensuring a flatter surface, significantly enhancing roll tension stability and optimizing your production efficiency.
Decurler Bar: Crafted with precision from steel and supported by premium bearings, this bar's surface is beautifully finished with durable chrome plating, enhancing performance.
Paper Roll: Enhanced with a top-grade chrome-plated surface for improved durability and seamless smoothness.
7. Automatic Marking Machine (Tab Inserter Device)
With unparalleled precision counting capabilities, operators can effortlessly input vital data through our intuitive and user-friendly man-machine interface.
This allows for seamless paper quantity insertion and tracking based on pre-established settings, ensuring flawless operations.
A specialized device strategically introduces a paper-tab into the pallet, significantly enhancing the organization and tracking of your production.
Operators can preset the exact number of sheets between each tab, guaranteeing precise quantity control and meticulous management.
Tabs are inserted with strategic precision into pallets to maintain accurate paper direction and streamline operational workflows.
With the PLC meticulously monitoring sheet counts, a tab is inserted automatically once the preset quantity is reached, ensuring uncompromised precision and separation between sheets in the ongoing pallet.
This ensures precise separation between sheets in the ongoing pallet, providing flawless operational efficiency.
The state-of-the-art tab-inserter, seamlessly controlled by the PLC or manually via two intuitive keys, ensures flawless operation.
It expertly handles both the insertion of the paper strip and its precise cutting for optimal functionality, enhancing product efficiency.
8. Slitting Knife
Our advanced slitting & trimming knives can be swiftly and automatically changed by an intelligent and precise mechanical hand system, substantially elevating your production efficiency to new heights. This versatile system adapts to various cutting requirements with options like electronic knives, automatic, manual, Siamese, and press-cutting types, offering a comprehensive suite of solutions for your cutting needs.
9. Tubes and Pipes for Dust Removal System
This robust dust removal system efficiently eliminates dust post-longitudinal cutting. It features a high-capacity suction cavity and piping, creating a pristine operational environment.
10. The Main Machine Structure
Our machine's main structure benefits from rigorous finite element and mechanical vibration analysis. Using premium nodular cast iron for an integrated design and precision machining, it minimizes resonance between transmission components, ensuring stable operation and prolonging the life of bearing parts.
11. Static Eliminating System
Equipped with an advanced anti-static bar, this system effectively neutralizes static electricity from sheets, meticulously safeguarding your production quality.
12. Full Mesh Belt
Utilizing a full-width mesh belt, our conveyor system enhances paper surface smoothness and eliminates the risk of edge impact. The included powerful suction fan device ensures secure paper handling even during high-speed operations, promoting unmatched stability and efficiency.
13. Pallet Pile Weighing & Height Measurement
Our precise weighing system, employing trusted German technology, accurately displays pallet pile weights in real-time. Its robust 4-horizontal and 4-vertical structure prevents scale damage and measurement errors due to displacement.
Height is measured with pinpoint accuracy using a state-of-the-art laser rangefinder. The laser sensor calculates the height of the paper pile by measuring the flight time or photoelectric signal amplitude of reflected laser pulses, ensuring precise data acquisition.
14. Experience seamless infrared alignment with our cutting-edge auto-adjustment feature.
Paper rolls alignment: Simply input the width on the intuitive touch screen, and watch as the auto-alignment system flawlessly positions the front and back paper rolls. This precision prevents any looseness or wrinkles resulting from misalignment, significantly reducing waste. Seamlessly integrated with our sophisticated order auto-changing system, it operates under the precise control of a servo motor. Equipped with a CCD correction sensor, it fully supports EPC and LPC line tracking, ensuring unparalleled accuracy every single time.
15. State-of-the-art dedusting system
Our innovative dedusting system features a cutting-edge blue high-viscosity roller that efficiently captures dust from the paper. Followed by a high-performance white dedust roller, powered by a cylinder, it expertly removes dust from the blue roller. Effortlessly peel off the viscous film on the white roller, delivering the most effective solution for eliminating paper dust at high speeds. This system effectively resolves the challenges associated with paper surface dust, ensuring flawless and impeccable performance.
About US
ZHEJIANG HAOSHENG INTELLIGENT EQUIPMENT CO.,LTD.
HOUSENG is a leading company in China to produce sell sheet cutting machine /reel to sheet paper ,HOUSENG on extensive experience and fast develop speed in this field. Start from 2001, high performance models have evolved thanks to the commitment and know-how of our employees, intensive research and development, and the steady exchange with our customers on their needs and ideas .
In the light of such policies as adapting to market demands, basing on science&technology and seeking market share through quality, HOUSENG aims to reduce cost and market competition, providing better services for customer at home and abroad, and help customers to obtain greater benefits. |
|
Audited Supplier 
){kind=link}