Model: EXC-1500 - Elevate your production capabilities with our state-of-the-art EXC-1500 model. This cutting-edge solution is meticulously engineered to streamline and significantly enhance your paper board cutting and production processes. Experience the pinnacle of efficiency and precision with a device that promises unmatched reliability and performance.
Product Description
1. Presenting the EXC Series Double Knife Sheeter, a quintessence of cutting-edge engineering and refined design. This top-tier device boasts a synchronic rotary mechanism energized by a powerful AC servo motor, delivering unmatched accuracy and impeccably clean cuts in every operation. Enhance your cutting prowess with this groundbreaking technology, setting a new benchmark for excellence in the industry.
2. Experience superior cutting accuracy with our patented embedded cutting head design. This unique feature ensures a perfectly straight cross profile, eradicating pesky fiber pull-out and stray paper edges. Ideal for a wide array of materials, including cardboard, coated paper, Kraft paper, culture paper, and more, this ingenious solution effortlessly handles weights up to 1000gsm, providing flexibility and pristine results every time.
3. The HOUSENG machine represents the pinnacle of excellence in sheet cutting production, endorsed by leading cosmetics and pharmaceutical packaging brands. Its risk-free, enduring reliability ensures your products maintain superior quality, reduced expenses, and heightened efficiency. Opt for this machine to propel your business confidently into the future with ensured success and groundbreaking innovation.
4. Revolutionize your cutting processes with our state-of-the-art infrared automatic alignment system. This user-friendly machine allows for the simple input of desired widths via the touchscreen, enabling automatic roll alignment that avoids loose ends and wrinkles. Seamlessly interfacing with infrared automatic calibration, it adapts to dynamic changes in paper size while the servo motor control, CCD correction sensors, and EPC/LPC line tracking deliver optimal precision and minimal waste.
Application
Cutting reel (roll paper) into sheets: Experience the pinnacle of precision and efficiency with our High-Speed Reel to Sheet Cutter for Coated and Kraft Paper. This exceptional piece of machinery is expertly engineered to seamlessly convert reel paper into impeccably crafted sheets. Elevate your paperboard cutting and production processes with this revolutionary innovation, ensuring unrivaled accuracy and rapid performance that sets new standards of excellence. Delight in a transformative solution that harmonizes high-speed cutting with exquisite precision, providing you with an unmatched competitive edge in the marketplace.
Technicals
Discover the sensationally innovative Advanced Slitting Machine from HOUSENG MACHINE, a masterwork of modern engineering that redefines paper cutting excellence. Tailored with unmatched precision to guarantee elite performance in Paper Mills and Printing Houses, this apparatus elevates the benchmarks of operational efficiency and meticulous accuracy, promising premium cutting results with every use.
Dive into a flawless, uninterrupted processing journey with our meticulously designed stages: Unwinding, precise Feeding, meticulous Cutting, efficient Conveying, and systematic Collecting. Each step is expertly refined to ensure a seamlessly productive workflow, amplifying productivity and reducing downtime.
Prestigious International CertificationsThis exceptional model boasts the highly revered CE Certification alongside ISO 9001:2015, affirming its compliance with global excellence standards in quality and safety. It's a reflection of the extraordinary craftsmanship and unwavering dependability of our pioneer-grade machinery.
Comprehensive Standard Configuration
(1) Our base paper holder clamping arm is an engineering marvel crafted from ductile iron via specialized casting techniques. This paramount design ensures superior durability and strength, offering ultimate safety and reliability for the clamping arm.
(2) Outfitted with authentic bearings from the world-renowned brands F.AG & NSK, this machine ensures unparalleled reliability and consistent high performance. Count on the lasting endurance and precision of these premier components.
(3) Our state-of-the-art system integrates premium imported electrical components from industry titans: Siemens and Mayor from Germany, Dichtomatik from Germany, and the illustrious Nidec of Japan, formerly CT UK. This ensures top-notch quality and unfailing reliability.
(4) The conveyor belt, sourced from the prestigious German Siegling brand, guarantees smooth and efficient operations, delivering high performance at every stage and ensuring a flawless workflow.
(5) Boasting cutting precision of up to ±0.15mm, this machine operates at a breathtaking speed of up to 400 cuts per minute, propelling productivity and operational efficiency to unprecedented levels.
(6) The back cutting knife, expertly forged from premium German tungsten steel, is celebrated for its precision and steadfast stability. This blade is easily adjustable, maintaining sharpness and structural integrity for consistent, dependable performance.
(7) Our intuitive touchscreen interface supports both English and Chinese languages, offering user-friendly controls and versatile operation. Designed to cater to a global audience, it ensures ease of use and enhanced operational capabilities.
Services
1.Installation & Training
Our expert technicians will arrive at your location to execute a seamless installation and initiate the machine start-up process, ensuring an effortless and flawless experience. This exceptional service is offered at no additional cost.
In addition to installation, Haosheng's highly experienced engineers are committed to empowering your team with comprehensive start-up training, providing in-depth insights into the machine's functionalities, enabling your team to operate it with skill and unwavering confidence.
Our training is custom-designed, uniquely tailored to align with your specific requirements, with the agenda meticulously crafted in collaboration with you to ensure absolute satisfaction.
2. Warranty Services
During the warranty period, if you find yourself in need of any replacement parts for your machine, we promise to supply them promptly, minimizing any possible downtime.
3. Customer Service
We offer an all-encompassing suite of services, featuring robust support, rapid spare parts supply, and timely maintenance solutions. Our services are made available through remote assistance or the swift deployment of local engineers, ensuring that your paper sheeter functions smoothly and efficiently at all times.
After Sales Service
Experience the Pinnacle of Service Excellence: At Zhejiang Haosheng Intelligent Equipment Co., Ltd., our team of highly skilled and dedicated professional engineers stands ready to offer comprehensive online technical guidance, meticulously tailored to suit your specific needs and preferences. We ensure that every query is addressed with the utmost precision and care,guaranteeing a seamless and satisfactory experience with our unwavering support and expertise.
Warranty: Relish in complete peace of mind with our extensive 1-year warranty, providing you the assurance and confidence you deserve. This coverage starts from the moment you receive your advanced, innovative machine. We proudly stand firm in our commitment to provide complimentary spare parts throughout the entire warranty period, ensuring uninterrupted performance and absolute satisfaction,though freight charges may apply, upholding transparency and fairness in our exceptional service.
Main Technical Parameter:
1. Dimensions of the machine: Immerse yourself in the grand design of this machine, boasting extraordinary dimensions of 19000*5200*2530mm. It's a harmonious blend of robust power and precision craftsmanship, crafted to transform your paper processing experience.
2. Weight: With a staggering weight of 22000kgs, this machine is a true monument of stability and durability. Built to handle high-performance tasks, it delivers exceptional endurance, making it a reliable partner in your operations.
3. Voltage: Operating seamlessly at 380V, 108kw, 3Phase, this powerhouse is meticulously engineered to provide consistent and formidable power output. Essential for tackling even the most challenging operations with ease.
4. Packaging: Packaged with expertise in dual 40HQ Containers, every transport phase is executed with utmost security and efficiency. This ensures the machine arrives in pristine condition, ready to deliver its exceptional performance.
5. Cutting Paper Reference Weight: Designed with versatility in mind, this machine accommodates paper substances ranging from 80 to 1000GSM. It seamlessly adapts to meet a wide spectrum of production demands, ensuring superior results every time.
6. Cutting Accuracy: Experience a new level of precision with cutting accuracy reaching an impressive ±0.15mm. This machine guarantees meticulous cuts, significantly enhancing the overall quality of your production process.
(The intricate interplay of density, volume, and material of the web allows cutting length precision to reach ±0.1mm for 1000mm or maintain an extraordinary ±0.1% accuracy even during speed changes.
Note: The precision data above are contingent upon stable operation and strict adherence to established protocols. With a single paper roll, cutting length precision is consistently maintained, ensuring optimal results.
7. Cutting Length: Offering a highly adaptable range from 400mm to 1650mm, this machine delivers unrivaled versatility, perfect for projects of varying scales and complexities.
8. Reel Diameter: Engineered for flexibility, accommodating reels from 700mm to 1800mm with a maximum output of 71. This caters to a diverse array of operational requirements, ensuring seamless integration into any workflow.
9. Maximum Paper Cutting Width: Supporting a substantial width of up to 1500mm, the machine effortlessly meets extensive production needs, driving efficiency in large-scale operations.
10. Number of Slitter Knife: Equipped with 3 pairs of precision slitter knives, this machine ensures immaculate, sharp cuts with every operation, enhancing the quality of your final product.
11. Air Pressure Source Requirements: Efficiently operates with an air pressure of 0.8Mpa, maintaining optimal performance levels and ensuring smooth, reliable operation.
12. Maximum Stack Height: Achieving an impressive maximum height of 1500mm, including the pallet, this feature is crafted for high-volume stacking needs, streamlining your production processes.
13. Roll Body: Expertly constructed from a steel tube, featuring a sleek and sturdy Chrome Plated surface. This combines exceptional strength with a polished finish, making it a durable and stylish component of your setup.
Function description:
1. UNWINDER STAND (Our high-tech machine boasts an ultra-modern motorized brake system that guarantees smooth, seamless paper handling under every operational scenario. Experience unrivaled reliability and elevated efficiency.)
Type: This Double-arm configuration is meticulously engineered to handle a diverse range of paper cores with ultimate dependability and precision. 3" 6" 12" Roll Rack
Ingeniously crafted with dual unwind pick-up types positioned strategically at the rear, this sturdy structure is built to manage reels with a formidable weight capacity of around2500kg. Precision hydraulic control ensures flawless vertical movement, expertly coordinated from the console via intuitive solenoid valve selectors, maximizing accuracy.
Oil pressure enables seamless maneuverability of paper arms, facilitating swift, stable, and effortless lifting and precise positioning operations, boosting efficiency and productivity.
Brake Device : 4 sets
Every disc features 4 advanced brake units, with the master panel providing efficient brake and unwind control. The PLC dynamically adjusts reel rotation tension in perfect harmony with operator inputs. A tension sensor roll, connected to the PLC, assures precise tension application during unwinding processes.
Strategically situated at the base of the guide roll, tension sensors send electric signals to the controller, enabling automatic unwinder brake adjustments to sustain optimal tension levels.
By utilizing Italy's prestigious RE tension control system along with top-tier pneumatic components, we ensure stable operations and precise aerodynamic control within the brake system, achieving unparalleled performance.
2. Cutting Unit (sycho)
The Double KNIFE cutting unit excels with its synchronized rotary cutting knife, emulating the precision of scissors to deliver smooth, exact cuts on paper grades from 150gsm to 1000gsm. Japan Nidec (UK CT) powers the knife roller for impeccable precision and unwavering stability. With an innovative gear mechanism devoid of clearance, tool stability is assured, eliminating scratches and light spots for a flawlessly finished edge.
3. Electronic control
Our electronic control segment integrates Siemens PLC from Germany with Japan Nidec (UK CT) servo drive control systems, streamlining operations with direct touchscreen inputs for cutting lengths, quantities, and finished product totals. High-efficiency, energy-saving technologies reduce electricity consumption and production costs, while the servo-driven rotary knife shaft enhances overall performance and productivity.
4. Delivery section with automatic paper handling equipment (Jogger and vibrating devices)
Designed for superior paper stacking, the lift system raises paper stacks to impressive heights and automatically lowers them as needed. With three-sided shake finishing and a vibrationally positioned fixed plate, the stacker table ensures utmost precision and safety. Adjustable side plates enhance both convenience and operational safety.
5. Department of Transportation
Our groundbreaking patent agencies adjustable ratio wheel, combined with user-friendly operation, presents a sophisticated structure. Thanks to advanced slow synchronization and buffer speed bumps, the process of high and low differential paper folding is executed flawlessly, preserving the quality even on the most delicate surfaces.
6. The New Anti-Curvature Device (Dual Decurler System)
This cutting-edge system effectively eradicates curls from paper rolls, ensuring a consistently flatter paper surface that enhances roll tension stability, optimizing your entire production process for superior results.
Decurler Bar: Meticulously forged from superior-grade steel, this bar is supported by high-quality bearings and features a luxurious chrome-plated surface finish. This exquisite design ensures outstanding performance and durability, making it an essential component for any paper processing operation.
Paper Roll: With an exquisite chrome-plated finish, this paper roll combines enhanced durability with an irresistible smoothness. This sophisticated surface elevates both the quality and longevity of our paper rolls, ensuring they stand out in any high-speed processing environment.
7. Automatic Marking Machine (Tab Inserter Device)
Experience the zenith of precision with our cutting-edge counting capabilities. Our device is crafted to empower operators with an intuitive man-machine interface that redefines user experience. Seamless data input transforms operational simplicity, enabling operators to perform with unprecedented ease and accuracy.
This advanced system offers seamless integration and precise tracking of paper quantities, aligned perfectly with your predefined settings. Experience optimal operational efficiency with meticulous attention to every detail of your processes, ensuring a smooth and productive workflow.
Meet our pioneering mechanism that revolutionizes paper-tab integration into pallets. Enhance organization and streamline production tracking, bringing unmatched efficiency and innovation to your workflow.
Operators enjoy effortless precision by presetting the exact number of sheets between each tab, achieving unparalleled accuracy in quantity management. Enjoy superior operational control and accuracy that ensures your processes are flawless.
Our strategic tab placement into pallets not only maintains the perfect paper direction but also enhances workflow efficiency. It ensures a seamless process that optimizes your operations, promoting productivity and harmony.
Our sophisticated PLC system meticulously monitors sheet counts, automatically inserting tabs once the set quantity is achieved. This guarantees impeccable separation between sheets, enhancing production precision and efficiency.
This feature ensures flawless separation between sheets in the ongoing pallet, maintaining precision and orderliness throughout the cutting process. Experience impeccable execution every time.
The innovative tab-inserter is designed for ease of use via the PLC or intuitive keys, providing unparalleled precision and control in tab placement. Enhance operational versatility with unmatched precision.
This advanced system excels in the insertion and precise cutting of paper strips, significantly boosting functionality and reliability. Experience the pinnacle of operational efficacy with this state-of-the-art solution.
8. Slitting Knife
Our highly efficient slitting and trimming knives are engineered for adaptability across diverse cutting needs. The intelligent mechanical hand system enables rapid, effortless changes. Choose from options like electronic, automatic, manual, Siamese, and press-cutting types-all designed to maximize production efficiency and deliver unparalleled cutting precision.
9. Tubes and Pipes for Dust Removal System
Our dust removal system is meticulously crafted for peak efficiency, effectively removing dust after longitudinal cutting. With a high-capacity suction cavity and specialized piping, it ensures a pristine operating environment that significantly enhances productivity and maintains cleanliness.
10. The Main Machine Structure
Our machine's main structure is a marvel of precision engineering. Utilizing rigorous finite element and mechanical vibration analyses, we employ premium nodular cast iron for a unified design that minimizes resonance. This ensures reliable, stable operation and extends the lifespan of critical bearing components.
11. Static Eliminating System
Our state-of-the-art static eliminating system features an efficient anti-static bar, effectively neutralizing static electricity in sheets. This innovation ensures production quality is safeguarded, providing consistent, reliable performance across all operations.
12. Full Mesh Belt
Our advanced conveyor system with a comprehensive mesh belt guarantees unparalleled paper surface smoothness while eliminating edge impact risks. The sophisticated suction fan device ensures secure paper handling even at peak speeds, enhancing stability and operational efficiency.
13. Pallet Pile Weighing & Height Measurement
Leveraging renowned German engineering, our precision weighing system offers real-time pallet pile weight display. Its unique 4-horizontal and 4-vertical construction prevents scale damage and ensures measurement accuracy, delivering reliable and precise weight assessments.
Our height measuring system incorporates an innovative and advanced laser rangefinder technology, delivering precision like never before. By meticulously analyzing the flight time or the amplitude of photoelectric signals from reflected laser pulses, it guarantees precise and reliable data, essential for optimizing process control. This state-of-the-art system is designed to provide accuracy and dependability, elevating your operational efficiency to new heights.
14. Experience seamless and flawless infrared alignment with our cutting-edge auto-adjustment feature. It ensures precision and efficiency, perfectly aligning your operations and achieving unparalleled results with minimal effort.
Unlock extraordinary levels of precision and efficiency with our cutting-edge paper rolls alignment system. Effortlessly input your desired width on the intuitive touch screen, and witness the remarkable capabilities of our sophisticated auto-alignment feature. It positions your paper rolls with outstanding accuracy, significantly reducing waste by preventing any looseness or wrinkles due to misalignment. Seamlessly integrated with our advanced order auto-changing system, this technology operates under the precise control of a high-performance servo motor. Equipped with a CCD correction sensor, it expertly supports EPC and LPC line tracking, delivering exceptional accuracy and performance with every operation.
15. Cutting-edge Dedusting System
Embrace the pinnacle of innovation with our advanced dedusting system, featuring a high-viscosity blue roller that efficiently captures and eliminates dust from paper surfaces with remarkable precision. Paired with a white dedust roller, powered by a cylinder, it meticulously cleanses the blue roller of dust. The white roller's effortless peel-off viscous film offers an ultimate dust elimination solution, perfect for high-speed operations. Enjoy impeccable and dust-free surface conditions, ensuring unparalleled performance and excellence in maintaining cleanliness and quality in your processes.
About US
ZHEJIANG HAOSHENG INTELLIGENT EQUIPMENT CO.,LTD.
HOUSENG is a leading company in China to produce sell sheet cutting machine /reel to sheet paper ,HOUSENG on extensive experience and fast develop speed in this field. Start from 2001, high performance models have evolved thanks to the commitment and know-how of our employees, intensive research and development, and the steady exchange with our customers on their needs and ideas .
In the light of such policies as adapting to market demands, basing on science&technology and seeking market share through quality, HOUSENG aims to reduce cost and market competition, providing better services for customer at home and abroad, and help customers to obtain greater benefits. |
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