Model: EXC-1500 - Elevate your production capabilities with our advanced EXC-1500 model, meticulously engineered to streamline and enhance your paper board cutting and production processes with unmatched efficiency and precision. Experience a new era of productivity as this cutting-edge solution effortlessly integrates into your workflow, ensuring unparalleled performance and reliability. Transform the way you handle diverse materials and witness the remarkable improvement in output quality and operational excellence.
Product Description
1. The EXC Series Double Knife Sheeter represents the pinnacle of cutting technology with its cutting-edge design. Boasting a synchronic rotary mechanism driven by a robust high-power AC servo motor, this sophisticated engineering marvel ensures exceptional precision and impeccably clean cuts. It redefines industry standards for cutting excellence.
2. Our proprietary innovation, featuring an embedded cutting head design, guarantees a perfectly straight cross profile, skillfully preventing fiber pull-out. This groundbreaking development is essential in eliminating paper hairs, making it perfectly suited for cutting a wide range of materials such as cardboard, coated paper, Kraft paper, culture paper, art paper, duplex, and packaging paper. It effortlessly handles weights up to 1000gsm, expanding your material possibilities.
3. The HOUSENG machine epitomizes unparalleled excellence in sheet cutters, earning trust and validation from prestigious top-tier cosmetics and pharmaceutical packaging clients. It promises zero-risk and long-term operational reliability, ensuring superior quality, reduced costs, and enhanced efficiency for your products. This is indeed a prudent investment for visionary businesses aiming for success.
4. Equipped with a state-of-the-art infrared automatic alignment system, this advanced machine streamlines operations effortlessly. Simply input the desired width on the user-friendly touchscreen, initiating automatic front-to-back roll alignment that minimizes loose ends and wrinkles caused by misalignment during threading and receiving. Seamlessly integrated with the infrared automatic calibration, it allows dynamic paper size adjustments. Servo motor control, CCD correction sensors, and support for EPC and LPC line tracking further enhance precision and minimize waste, ensuring optimal performance.
Application
Cutting reel (roll paper) into sheets: Discover the extraordinary precision and unmatched efficiency of our cutting-edge Advanced Slitting Machine. Expertly designed for the flawless transformation of reel paper into expertly crafted sheets, this state-of-the-art solution guarantees exceptional accuracy and unparalleled speed. Elevate your paperboard cutting and production processes to unprecedented levels of brilliance with our innovative technology.
Technicals
Our state-of-the-art Advanced Slitting Machine by HOUSENG MACHINE is meticulously crafted to deliver superior paper cutting solutions. Tailored for excellence in Paper Mills and Printing Houses, it redefines efficiency and precision.
Experience flawless processing stages with our machine: from Unwinding, meticulous Feeding, and precision Cutting, to efficient Conveying and organized Collecting.
Prestigious Global CertificationsFeaturing: CE Certification and ISO 9001:2015, our machine assures global compliance and unmatched excellence in performance.
Comprehensive Standard Configuration Details
(1) The base paper holder clamping arm is skillfully constructed from ductile iron using a specialized casting process. This process ensures remarkable strength and a steadfast form, guaranteeing the utmost safety of the base paper holder clamping arm.
(2) Outfitted with original bearings from acclaimed brands F.AG & NSK, our machine offers unparalleled reliability and performance.
(3) The system is enhanced with imported electrical components from industry giants: Siemens and Mayor from Germany, Dichtomatik from Germany, and Nidec of Japan, ensuring exceptional durability and effectiveness.
(4) The conveyor belt, sourced from the distinguished Germany Siegling brand, promises smooth, seamless, and efficient operation.
(5) Achieving cutting precision with an accuracy of up to ±0.15mm, this machine operates at an extraordinary speed of up to 400 cuts per minute, significantly boosting productivity.
(6) Equipped with a back cutting knife made of German tungsten steel, our machine is celebrated for high precision and stability, featuring an easily adjustable blade that maintains its sharpness and shape.
(7) With a user-friendly touch screen operation interface available in both English and Chinese, the system offers intuitive control, enhancing operational versatility.
Services
1.Installation & Training
Our team of exceptionally skilled technicians is committed to providing a seamless installation experience right at your location. They ensure that your machine is set up with precision and started up smoothly, offering a truly hassle-free experience. We are proud to offer this premier service at absolutely no cost to you.
Beyond the initial setup, Haosheng's experienced engineers are devoted to equipping your team with in-depth start-up training, delivering a comprehensive understanding of the machine's capabilities, so your team can operate it with confidence and expertise.
Our training is not a one-size-fits-all; it's meticulously customized to address your specific requirements. We design the training agenda in collaboration with you to ensure your complete satisfaction.
2. Warranty Services
Should you require assistance within the warranty period, any necessary replacement parts will be provided with urgency, as we are committed to minimizing any potential downtime and keeping your operations running smoothly.
3. Customer Service
Our wide-ranging customer service portfolio includes exceptional support, rapid spare parts supply, and efficient maintenance solutions. We offer these services through remote assistance options or by dispatching local engineers quickly, thus ensuring your paper sheeter functions seamlessly and optimally at all times.
After Sales Service
Experience the pinnacle of service excellence: Our team of expert engineers is poised and ready to deliver comprehensive online technical guidance meticulously tailored to meet your unique demands.
Warranty: Enjoy peace of mind with our robust 1 year warranty, activating the moment your machine arrives. We are dedicated to providing complimentary spare parts throughout the entire warranty period. (Please note, freight charges will apply)
Main Technical Parameter:
1. Dimensions of the machine: An impressive 19000*5200*2530mm, crafted to encapsulate both power and precision, ideal for large-scale operations;
2. Weight: A robust 22000kgs, designed to ensure stability and durability, guaranteeing top-tier performance even under demanding conditions.
3. Voltage: 380V, 108kw, 3Phase - meticulously engineered to provide consistent power delivery for uninterrupted operations.
4. Packaging: Expertly housed in a 40HQ Container+40HQ Container, ensuring safe, secure, and efficient transport of this state-of-the-art machinery.
5. Cutting Paper Reference Weight: Capable of efficiently handling paper substances ranging from 80 to 1000GSM, showcasing versatility for a wide array of production needs.
6. Cutting Accuracy: Precision-engineered to an exacting ±0.15mm, guaranteeing meticulously accurate cuts, every single time.
(Based on the density, volume, and material of the web, the cutting length precision is an extraordinary ±0.1mm for 1000mm, or maintained within ±0.1% during acceleration or deceleration, showcasing unparalleled accuracy.
Note: The above data presuppose stable operation and adherence to correct operating procedures. With only one paper roll, the specified paper cutting length is maintained with remarkable accuracy.
7. Cutting Length: Offers an adaptable range from 400mm to 1650mm, providing the flexibility needed for a variety of project scales and requirements.
8. Reel Diameter: Can accommodate reels with diameters between 700mm and 1800mm, peaking at a formidable 71, suitable for diverse production demands.
9. Maximum Paper Cutting Width: Supports a substantial width of up to 1500mm, perfectly catering to broad and extensive production requirements.
10. Number of Slitter Knife: Equipped with a precise 3 pairs for fine trimming, ensuring immaculate and clean cuts.
11. Air Pressure Source Requirements: Operates with optimal efficiency requiring an air pressure source of 0.8Mpa.
12. Maximum Stack Height: Reaches an impressive Max. 1500mm, including the pallet, perfect for high-volume stacking needs.
13. Roll Body: Expertly constructed from steel tube with a surface of Chrome Plating, combining remarkable strength with a sleek, modern finish.
Function description:
1. UNWINDER STAND (Equipped with a sophisticated motorized brake system, our state-of-the-art machine guarantees effortless and seamless paper handling with precision.)
Type: Cutting-edge double-arm configuration, ingeniously designed to accommodate various paper cores. 3"6"12" Roll Rack
Expertly engineered with dual unwind pick-up types stationed at the rear, this robust construction easily supports reels with a substantial weight of approximately2500kg. Hydraulic control mechanism allows for effortlessly smooth up and down motions, meticulously managed from the console through solenoid valve selectors.
Oil pressure ensures flawless movement of paper arms, facilitating quick, stable, and easy lifting and positioning operations.
Brake Device : 4 sets
Each disc is composed of four advanced brake units, with a main panel that offers streamlined control over brake and unwind functions. The dynamic PLC system adjusts reel rotation tension perfectly in sync with operator input. A tension sensor roll, integrated with the PLC, ensures precise tension application during unwinding, promoting optimal performance.
Strategically located at the base of the guide roll, tension sensors transmit electric signals to the controller, enabling automatic unwinder brake adjustments that maintain ideal tension levels effortlessly.
Employing Italy's renowned RE tension control system, alongside superior-quality pneumatic components, we ensure the brake control system's stable operation and precise aerodynamic actions, offering reliability and efficiency.
2. Cutting Unit (sycho)
The leading-edge Double KNIFE cutting unit features a synchronized rotary cutting knife, similar to scissors, delivering smooth, precise cuts across a wide paper range from 150gsm to 1000gsm. Powered by Japan Nidec (UK CT), the knife roller guarantees impeccable cutting precision and stability. The gear mechanism, devoid of clearance, preserves tool stability, effectively eliminating scratches and light spots, resulting in a flawless edge finish.
3. Electronic control
Integrating the renowned Siemens PLC from Germany and Japan's Nidec (UK CT) servo drive control systems, our electrical control system simplifies operations, allowing direct touchscreen input for cutting lengths, quantities, and finished product totals. High-efficiency energy-saving technologies significantly reduce electricity consumption and production costs, while enhancing performance with the servo-driven rotary knife shaft.
4. Delivery section with automatic paper handling equipment (Jogger and vibrating devices)
Meticulously designed for optimal paper stacking, the advanced lift system elevates paper stacks to impressive heights, automatically lowering them as needed. Equipped with a three-sided shake finishing function and a vibrationally positioned fixed plate, the stacker table ensures precision and safety. Adjustable side plates enhance simplicity and operational safety, making the process seamless.
5. Department of Transportation
Our innovative patent-pending adjustable ratio wheel, combined with user-friendly operation, offers an exceptionally precise structure. With a unique slow synchronization feature and cutting-edge buffer speed bumps, this design ensures that during the high and low differential paper folding process, the paper remains immaculate, avoiding any trace or spots on delicate surfaces.
6. The New Anti-Curvature Device (Dual Decurler System)
This advanced system expertly eliminates curls from paper rolls, ensuring a flatter paper surface that significantly enhances roll tension stability, optimizing the efficiency of your production process.
Decurler Bar: Expertly crafted from steel and supported by high-quality bearings, this bar's surface is elegantly finished with durable chrome plating for enhanced performance and longevity.
Paper Roll: Enhanced with a superior chrome-plated surface, ensuring increased durability and smoothness, providing unparalleled quality.
7. Automatic Marking Machine (Tab Inserter Device)
Boasting precision counting capabilities, operators can effortlessly input data through our intuitive and user-friendly man-machine interface, designed for ultimate ease of use.
This system allows for seamless insertion and accurate tracking of paper quantities, perfectly aligning with your pre-established settings.
Our specialized device ingeniously introduces a paper-tab into the pallet, significantly enhancing the organization and tracking of your production process.
Operators enjoy the capability to preset the exact number of sheets between each tab, allowing for precise quantity control and meticulous management.
Tabs are strategically inserted into pallets, maintaining paper direction and streamlining your entire operation for maximum efficiency.
With the PLC overseeing sheet counts, a tab is automatically inserted once the preset quantity is reached, ensuring flawless separation between sheets.
This automatic tab insertion guarantees precise delineation between sheets in the ongoing pallet, enhancing operational accuracy.
Controlled seamlessly by the PLC or manually with two intuitive keys, the tab-inserter manages the insertion and precise cutting of paper strips for optimal functionality.
Our system adeptly handles both the insertion of paper strips and their precise cutting, ensuring exceptional performance.
8. Slitting Knife
Our innovative slitting & trimming knives can be swiftly and automatically interchanged by a sophisticated and precise mechanical hand system, dramatically elevating production efficiency. Adaptable to various cutting requirements, the system offers options like electronic knives, automatic, manual, Siamese, and press-cutting types, providing versatile solutions for all your cutting needs.
9. Tubes and Pipes for Dust Removal System
This state-of-the-art system efficiently removes dust post-longitudinal cutting, featuring a high-capacity suction cavity and piping that ensures a cleaner and more pleasant operational environment.
10. The Main Machine Structure
Our machine's main structure is meticulously engineered with rigorous finite element and mechanical vibration analysis. Crafted from premium nodular cast iron, it boasts an integrated design and precision machining that minimize resonance between transmission components, ensuring stable operation while significantly prolonging the life of bearing parts.
11. Static Eliminating System
Our system, equipped with an advanced anti-static bar, efficiently neutralizes static electricity from the sheets, thus safeguarding your production quality and ensuring flawless results.
12. Full Mesh Belt
Our innovative conveyor system utilizes a full-width mesh belt to enhance paper surface smoothness while eliminating the risk of edge impact. Equipped with a powerful suction fan device, it ensures secure paper handling even at high speeds, promoting unmatched stability and efficiency.
13. Pallet Pile Weighing & Height Measurement
Leveraging trusted German technology, our weighing system precisely displays pallet pile weights in real-time. Its robust 4-horizontal and 4-vertical structure prevents scale damage and measurement errors due to displacement, ensuring accuracy.
Height is meticulously measured using a laser rangefinder, with the laser sensor calculating the height of the paper pile by measuring the flight time or photoelectric signal amplitude of reflected laser pulses, delivering precise data every time.
14. Experience seamless infrared alignment with our advanced auto-adjustment feature.
For paper rolls alignment, simply input the width on our intuitive touch screen, and witness the auto-alignment system expertly positioning front and back paper rolls. This precision prevents looseness or wrinkles from misalignment, significantly reducing waste. Seamlessly integrated with our order auto-changing system, it operates under the precise control of a servo motor and is equipped with a CCD correction sensor, fully supporting EPC and LPC line tracking, thus ensuring unparalleled accuracy with every operation.
15. State-of-the-art dedusting system
Our cutting-edge dedusting system features a blue high-viscosity roller that efficiently captures dust from the paper. Followed by a white dedust roller, powered by a cylinder, it expertly removes dust from the blue roller. Effortlessly peel off the viscous film on the white roller to provide the most effective solution for eliminating paper dust at high speeds. This ingeniously designed system effectively resolves challenges associated with paper surface dust, ensuring flawless performance and pristine results.
About US
ZHEJIANG HAOSHENG INTELLIGENT EQUIPMENT CO.,LTD.
HOUSENG is a leading company in China to produce sell sheet cutting machine /reel to sheet paper ,HOUSENG on extensive experience and fast develop speed in this field. Start from 2001, high performance models have evolved thanks to the commitment and know-how of our employees, intensive research and development, and the steady exchange with our customers on their needs and ideas .
In the light of such policies as adapting to market demands, basing on science&technology and seeking market share through quality, HOUSENG aims to reduce cost and market competition, providing better services for customer at home and abroad, and help customers to obtain greater benefits. |
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