Model: EXC-1500 - Experience cutting-edge efficiency with the EXC-1500, expertly engineered to deliver precision and reliability in every cut for both coated and kraft paper applications.
Product Description
1. The EXC series double knife sheeter stands at the forefront of cutting-edge technology, boasting an ingenious design of synchronous rotary mechanisms. These are effortlessly powered by a high-capacity AC servo motor, ensuring impeccably precise and clean cuts every time.
2. Our innovative embedded cutting head, a patented marvel, guarantees a flawless cross-cut profile. It slices through materials with surgical precision, leaving no fibers astray. This critical feature eradicates unsightly paper fuzz, making it ideal for cutting a diverse array of materials, including cardboard, coated paper, kraft paper, culture paper, art paper, duplex, packaging paper, and more, all the way up to a robust 1000gsm.
3. The HOUSENG machine specializes in crafting exceptional sheet cutters that have garnered trust and validation from leading cosmetics and pharmaceutical packaging giants. We assure you of zero risk for the long-term operation of your products. Experience an elevation in quality and cost-efficiency; consider investing in this machine to significantly boost your operational efficiency.
4. Featuring an infrared automatic alignment system, this state-of-the-art equipment ensures seamless roll and edge alignment. Simply enter the desired width on the user-friendly touch screen, and enjoy automatic alignment of both front and back rolls. This innovation enhances simplicity, prevents loosening and wrinkles from misalignment during threading, and curtails wastage. Coordinated with the infrared auto-calibration system, the cutting paper size adjusts autonomously, governed by a precision-driven servo motor. Our advanced correction system employs a CCD correction sensor, fully supporting EPC and LPC line tracking for optimal performance.
Application
Experience unparalleled precision and efficiency as our Rapid Paper Board Cutting Machine expertly transforms large reels of paper into perfectly sized sheets with stunning ease and speed.
Technicals
According to HOUSENG MACHINE, our state-of-the-art equipment is primarily utilized for precision paper cutting in Paper Mills, Printing Houses, and other related industries.
Our seamless processing flow includes: Unwinding - Feeding - Cutting - Conveying - Collecting, ensuring efficiency and accuracy at every stage.
International AccreditationsWe proudly meet global standards with certifications including: CE Certification, ISO 9001:2015, affirming our commitment to quality and safety.
Standard Configuration Composition
(1) The base paper holder clamping arm is crafted from robust ductile iron, utilizing a special casting process that provides exceptional strength and guarantees non-deformation, ensuring the utmost safety and reliability.
(2) The entire machine is equipped with premium F.AG & NSK imported original bearings, promising durability and optimal performance.
(3) Our machine incorporates top-tier imported electrical components from renowned brands such as Siemens, Mayor, and Dichtomatik from Germany, as well as Nidec from Japan (formerly CT UK), ensuring superior functionality.
(4) The conveyor belt is sourced from the prestigious Germany Siegling brand, known for its unwavering quality and durability.
(5) Achieve unparalleled precision with cutting accuracy up to ±0.15mm and an impressive maximum speed of 400 cuts per minute, redefining efficiency.
(6) The back cutting knife features high-precision Germany tungsten steel, resistant to deformation. The blade is designed for easy adjustment, maintaining peak performance.
(7) Enjoy a user-friendly touch screen operation interface available in both English and Chinese, enhancing accessibility and ease of use.
Services
1.Installation & Training
Our team of expert technicians will visit your site to seamlessly install and launch the machines, ensuring everything is in perfect working order, at no additional cost.
Beyond just installation, Haosheng's seasoned engineers take the extra step to empower your workforce through in-depth and comprehensive start-up training, covering all machine operations to ensure your staff can operate it with confidence and expertise.
Our training is meticulously customized to suit each customer's unique requirements, co-created with the customer to ensure complete satisfaction and operational excellence.
2. Warranty Services
Throughout the warranty period, should you require any spare parts, we commit to providing them to you without delay, ensuring minimal disruption to your operations.
3. Customer Service
Experience our comprehensive service offerings, which include everything from expert support and efficient spare parts supply to prompt maintenance solutions, featuring remote assistance or the swift deployment of local engineers, ensuring your Rapid Paper Board Cutting Machine continuously performs at its best.
After Sales Service
Experience the pinnacle of quality and assurance with our highest quality service, tailored to meet your every need.: Our team of professional engineers stands ready to provide you with invaluable expertise and support, offering online technical guidance that ensures seamless operation and optimizes your experience..
Warranty: Enjoy peace of mind with our comprehensive 1-year warranty that begins the moment you receive your machine. During this warranty period, we are committed to delivering complimentary spare parts, ensuring continued performance without interruption.. (Please note, freight charges apply)
Main Technical Parameter:
1. Measurement of the machine: 19000*5200*2530mm; A compact yet robust powerhouse designed to meet your space and productivity needs.
2. Weight: 22000kgs; This solid structure ensures stability and durability, making it a reliable asset for your production line.
3. Voltage: 380V, 108kw, 3Phase; Engineered for optimal energy efficiency and powerful performance, tailored for industrial requirements.
4. Package: 40HQ Container+40HQ Container; Secure and efficient packaging to ensure that your machine arrives in perfect condition.
5. Reference weight of cutting paper (Substance of paper): 80-1000GSM; From lightweight sheets to heavyweight boards, this machine handles a broad spectrum of materials with ease.
6. Cutting accuracy: +- 0.15mm; Achieve precision with every cut, delivering flawless results consistently.
(Based on the density, volume and material of the web, the cutting length is ±0.1mm for 1000mm, ±0.1% for 1000mm and ±0.1% for acceleration or deceleration; Ensuring consistent quality regardless of speed changes, this machine adapts seamlessly to varying production demands.
The above data are based on the stable operation and correct operating procedures when cutting (when the number of paper rolls is 1, the length of paper cutting square is the correct length); Maximize efficiency with accurate cutting, ensuring precise dimensions with every operation.
7. Cutting length: 400-1650mm; Flexibility in length options allows for versatile production capabilities to suit your diverse needs.
8. Reel diameter: 700mm-1800mm (71) max; Accommodates a wide variety of reel sizes, making it incredibly adaptable to different paper types.
9. Maximum paper cutting width: 1500mm; Optimized for large-scale operations, ensuring you can handle substantial workloads with ease.
10. Number of slitter knife: 3 pairs (for trimming); Precision trimming tools for achieving perfect edges and finishes on every job.
11. Air pressure source requirements: 0.8Mpa; Reliable air pressure requirements ensure smooth and efficient machine operation.
12. Max .Stack height: Max .1500 mm (Incl.pallet); Efficiently stack your cut materials, optimizing storage and handling processes.
13. Roll Body: steel tube --- Surface: Chrome Plating; Durable construction with a polished finish for longevity and superior performance.
Function description:
1. UNWINDER STAND (Equipped with a sophisticated motorized brake system integrated seamlessly into the machine.)
Type: Double arm design specifically for paper core handling. 3" 6" 12" Roll Rack
Featuring 2 unwinds pick-up type, strategically positioned at the rear of the machine. It is structurally engineered to accommodate reels weighing up to approximately2500kg. All vertical movements are hydraulically powered, with precision control from the console via selectors that command the solenoid valves.
Oil pressure meticulously manages the paper arm's closing, moving, and lifting actions, ensuring swift, stable movements with unmatched simplicity and ease of operation.
Brake Device : 4 sets
Each disc incorporates 4 brake units. The main panel integrates a highly efficient brake unwind control, allowing the PLC to precisely modulate reel rotation, achieving optimal tension. Operators can input initial tension directly into the PLC, which uses a tension sensor in the unwinding section to provide real-time brake adjustment for precise tension control.
Tension sensors, mounted beneath the guide roll, send electrical signals to the controller, enabling automatic unwinder brake management to maintain the target tension accurately and consistently.
The incorporation of ITALY RE tension control system alongside top-tier pneumatic components ensures the brake control system's stable operation and impeccable accuracy in all aerodynamic actions.
2. Cutting Unit (synchronized)
The Double KNIFE cutting unit is equipped with a synchronized rotary cutting knife operating akin to scissors, delivering precise, smooth cuts on paper ranging from 150gsm to 1000gsm. The knife roller boasts the formidable driver from Japan Nidec (UK CT), ensuring unparalleled accuracy and stability. The precision rotary sheeter groove is finely processed by an imported advanced center, guaranteeing high stability, and quality. The gearbox, designed for zero clearance, maintains tool body stability at high speeds, eliminating issues like scratches or light spots, yielding perfectly smooth, clean edges post-cutting.
3. Electronic Control
The electric control system adopts advanced German-imported Siemens PLC and Japan Nidec (UK CT) servo drives, enhancing operational simplicity and automation. This system allows direct input of cutting lengths, quantities, and total product counts via the touchscreen, with real-time display of actual cutting data. The Japan Nidec (UK CT) servo drive rotary knife shaft, in conjunction with an energy storage tank, significantly reduces energy consumption, boosting efficiency and cutting production costs.
4. Delivery section utilizing automatic paper stacking equipment (Including jogger and vibrating devices)
Enabling lift-stacking of paper to considerable heights, with automatic drop features. The stacker table is equipped with three-sided shaking functions and a fixed plate, both vibrated and laterally positioned near each pallet. A jogger is located in front of the pallet. Two side plates, mounted on a transversal support, can be adjusted as needed. The motor-driven side plates ensure high-quality pneumatic handling, with manual wheel adjustments for paper amplitude, enhancing operational simplicity and safety.
5. Transportation Department
Featuring innovative patent agencies with an adjustable ratio wheel, the Rapid Paper Board Cutting Machine offers effortless operation and a precisely engineered structure. Thanks to its slow synchronization and newly designed buffer speed bumps, the machine ensures a seamless paper folding process with high and low differentials. This meticulous approach prevents any potential onslaught and is especially effective for delicate paper, eliminating scratches and traces while ensuring a spot-free finish.
6. The New Anti-curvature Device (2 Sets Decurler)
This revolutionary device efficiently removes the curl from paper rolls, resulting in a flawlessly flat finish. It enhances tension stability, ensuring the roll maintains its integrity and performance.
Decurler Bar: Engineered from a robust steel bar with bearing support, its surface is enhanced with chrome plating for maximum durability and smooth operation.
Paper Roll: The surface is meticulously chrome plated, ensuring longevity and seamless interaction with the machine.
7. Automatic Marking Machine (Tab Inserter Device)
With precision counting post-insertion, operators can effortlessly input requirements via the user-friendly man-machine interface.
Operators can specify the exact number of sheets, allowing the machine to mark the paper quantity according to predetermined settings.
This specialized device introduces a paper-tab into the active pallet, enhancing organizational efficiency.
Operators preset the number of sheets between each tab, customizing the machine for specific needs.
Tab inserts are strategically placed in pallets to align with paper direction.
The PLC system ensures accurate sheet counting, automatically inserting a tab once the pre-set quantity is reached.
Tabs are precisely inserted between sheets on the moving pallet, maintaining order and precision.
The tab-inserter is seamlessly controlled by the PLC, offering manual control via two keys for strip feeding and cutting.
One key feeds the paper strip, while the other executes precise strip cutting.
8. Slitting Knife
Our advanced slitting & trimming knives are rapidly switched by smart, precision-engineered mechanical hands, significantly boosting production efficiency. This versatile system adapts to frequent paper size changes, utilizing various knife types, such as electronic, automatic, manual, Siamese, and press-cutting, to deliver tailored cutting solutions.
9. Tubes and Piping for Dust Removal System
The dust removal system, equipped with a suction cavity and piping, efficiently eliminates dust generated by longitudinal knives, ensuring a clean operation environment.
10. The Main Machine Structure
The main machine's architecture is meticulously crafted and optimized through finite element and mechanical vibration analysis. Using premium nodular cast iron for an integrated design, the structure undergoes precision machining to harmonize transmission components, enhancing stability and extending the lifespan of bearing parts.
11. Static Eliminating System
An anti-static bar is expertly installed to eliminate static electricity from sheets, ensuring smooth and safe operation.
12. Full Mesh Belt
The conveyor system utilizes a comprehensive full-width mesh belt, elevating the paper's surface smoothness and eliminating edge impact risks. A suction fan device paired with a meshed belt ensures full-width adsorption, facilitating stable high-speed operation.
13. Pallet Pile Weighing & Height Measurement
The sophisticated weighing system on the lifting platform provides real-time weight readings of the pallet pile for precise documentation. Incorporating advanced German technology with a unique 4-horizontal and 4-vertical structure design, it prevents scale damage and measurement errors from pallet displacement.
A laser rangefinder adeptly measures the pallet pile height. It calculates height by analyzing the laser pulse's flight time or the amplitude of the photoelectric signal, ensuring exact precision.
14. Infrared Alignment Auto-Adjustment
Paper Rolls Alignment: With just a simple touch, operators can input the desired width on the intuitive touch screen, triggering an intelligent auto-alignment of the front and back paper rolls. This feature ensures a seamless fit, preventing looseness and wrinkles that originate from misalignment, significantly reducing waste. Integrated with the order auto-changing system, this marvel of engineering is entirely managed by a precision servo motor. It boasts a CCD correction sensor and supports both EPC (Edge Position Control) and LPC (Line Position Control) tracking for unparalleled accuracy.
15. Dedusting System
Our innovative blue high-viscosity roller excels at capturing dust particles from the paper surface with unparalleled efficiency. Following this, a white dedust roller, powered by a cylinder, meticulously cleans the blue roller. The easy-to-remove viscous film on the white roller makes maintenance effortless. This state-of-the-art system stands as the pinnacle of dust removal solutions, adeptly addressing issues related to paper dust during high-speed operations, ensuring a pristine paper surface every time.
About US
ZHEJIANG HAOSHENG INTELLIGENT EQUIPMENT CO.,LTD.
HOUSENG is a leading company in China to produce sell sheet cutting machine /reel to sheet paper ,HOUSENG on extensive experience and fast develop speed in this field. Start from 2001, high performance models have evolved thanks to the commitment and know-how of our employees, intensive research and development, and the steady exchange with our customers on their needs and ideas .
In the light of such policies as adapting to market demands, basing on science&technology and seeking market share through quality, HOUSENG aims to reduce cost and market competition, providing better services for customer at home and abroad, and help customers to obtain greater benefits. |
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