Model: EXC-1500 - Elevate your production capabilities with the exceptional EXC-1500 model. This cutting-edge marvel is meticulously crafted to revolutionize your paper board cutting and production processes, offering a seamless blend of innovation and efficiency. Experience the pinnacle of precision with a device that promises unparalleled reliability and superior performance, setting a new standard in the industry.
Product Description
1. Introducing the EXC Series Double Knife Sheeter, an epitome of cutting-edge engineering prowess and refined design. This state-of-the-art marvel features a synchronic rotary mechanism, powered by a robust AC servo motor, ensuring matchless accuracy and impeccably clean cuts with every operation. Propel your cutting capabilities to extraordinary heights with this groundbreaking technology, setting an unmatched benchmark in the industry.
2. Experience the zenith of cutting precision with our exclusive patented embedded cutting head design. This cutting-edge feature guarantees a perfectly straight cross profile, eradicating troublesome fiber pull-out and stray paper edges. Ideal for a wide array of materials, including cardboard, coated paper, Kraft paper, culture paper, and beyond, this innovative solution effortlessly handles weights up to 1000gsm, delivering versatility and flawless results time after time.
3. The HOUSENG machine exemplifies superior excellence in sheet cutting production, trusted by leading cosmetics and pharmaceutical packaging brands. With its zero-risk, long-term reliability, this machine assures superior quality, cost-efficiency, and enhanced productivity. Choose HOUSENG to propel your business into the future with assured success and groundbreaking innovation.
4. Optimize your cutting processes with our innovative infrared automatic alignment system. This user-friendly machine allows seamless input of desired widths via the touchscreen, facilitating automatic roll alignment that prevents loose ends and wrinkles. With seamless integration of infrared automatic calibration, it adapts to dynamic changes in paper size while the servo motor control, CCD correction sensors, and EPC/LPC line tracking ensure peak precision and minimal waste.
Application
Cutting reel (roll paper) into sheets: Discover unparalleled precision and supreme efficiency with our High-Speed Reel to Sheet Cutter, meticulously designed for Coated and Kraft Paper varieties. This outstanding equipment is skillfully crafted to transform reels into flawlessly produced sheets. Propel your paperboard cutting and manufacturing operations to new heights with this groundbreaking innovation, delivering unmatched accuracy and swift performance that redefine the benchmarks of industry excellence.
Technicals
Experience the groundbreaking innovation of the Advanced Slitting Machine from HOUSENG MACHINE, a masterstroke of technology engineered to redefine paper cutting capabilities. Designed with pinpoint precision to deliver unparalleled performance for Paper Mills and Printing Houses, this machine elevates industry standards, ensuring exceptional efficiency and accuracy for superior cutting outcomes every single time.
Delve into an impeccable and fluid processing journey featuring stages such as: Unwinding, precise Feeding, meticulous Cutting, efficient Conveying, and systematic Collecting. Each phase is expertly optimized to facilitate a seamless workflow, significantly boosting productivity and operational excellence.
Prestigious Global CertificationsThis model proudly showcases the highly respected CE Certification and ISO 9001:2015, symbolizing its commitment to global standards of excellence in compliance and quality. It stands as a beacon of superior craftsmanship and dependable performance, hallmarking our state-of-the-art machinery.
Robust Standard Configuration
(1) The base paper holder clamping arm is an engineering marvel crafted from resilient ductile iron through an advanced casting process. This ensures remarkable strength and durability, offering unparalleled safety and reliability for the base paper holder clamping arm.
(2) Outfitted with original bearings from world-renowned brands F.AG & NSK, this machine promises unmatched reliability and steadfast long-term performance. Rely on the durability and precision of these premium components.
(3) Our cutting-edge system integrates top-tier imported electrical components from industry giants: Siemens and Mayor from Germany, Dichtomatik from Germany, and the illustrious Nidec from Japan, formerly CT UK, ensuring pinnacle levels of quality and reliability.
(4) The conveyor belt, sourced from the prestigious Germany Siegling brand, guarantees smooth, efficient operations with high-performance delivery, ensuring every operational phase proceeds flawlessly.
(5) Featuring a cutting precision of up to ±0.15mm, this machine functions at a phenomenal speed of up to 400 cuts per minute, dramatically enhancing productivity and operational efficiency to unparalleled levels.
(6) The back cutting knife, crafted from exceptional German tungsten steel, is celebrated for its precision and unwavering stability. The easily adjustable blade retains its sharpness and integrity, delivering reliable performance without deformation.
(7) Our intuitive touchscreen interface supports both English and Chinese languages, allowing for easy navigation and versatile operation. It is tailored to meet the requirements of a global user base, ensuring simplicity of use and enhanced functionality.
Services
1.Installation & Training
Our expert team of technicians will arrive at your location to carry out a seamless and efficient installation of your High-Speed Reel to Sheet Cutter for 80-1000GSM Paper Types, setting the stage for optimal operational success. They will initiate the machine start-up process, ensuring that you enjoy an effortless and flawless experience from the very beginning. This outstanding service is provided to you without any additional cost, adding exceptional value.
Beyond installation, Haosheng's highly skilled and experienced engineers are dedicated to empowering your team with comprehensive start-up training, offering in-depth insights into every facet of the machine's functionalities. This ensures that your team can operate it adeptly, with skill and unwavering confidence, maximizing efficiency and productivity.
Our training is custom-designed, uniquely tailored to align with your specific requirements. The agenda is meticulously crafted in collaboration with you, ensuring that your learning experience is both rewarding and absolutely satisfying.
2. Warranty Services
During the warranty period, should you find yourself needing any replacement parts for your machine, rest assured we pledge to supply them promptly. Our quick response minimizes potential downtime, keeping your operations running smoothly.
3. Customer Service
We offer a comprehensive suite of services, encompassing robust support, rapid spare parts supply, and timely maintenance solutions. Our extensive services are made accessible through remote assistance or the swift deployment of local engineers, ensuring that your paper sheeter continues to function smoothly and efficiently at all times. With Haosheng, you have the assurance of uninterrupted operations and peace of mind.
After Sales Service
Welcome to the Pinnacle of Service Excellence: At Zhejiang Haosheng Intelligent Equipment Co., Ltd., we pride ourselves on our team of exceptionally skilled and devoted professional engineers who are eager to provide thorough online technical support, carefully customized to align with your distinct needs and preferences, ensuring every inquiry is addressed with the highest degree of accuracy and care,thus guaranteeing a smooth and gratifying experience with our comprehensive support.
Warranty: Enjoy unparalleled peace of mind with our extensive 1-year warranty, which offers the assurance and confidence you deserve, effective from the moment your state-of-the-art machine is delivered. We are unwavering in our promise to offer free spare parts during the entire warranty duration, ensuring consistent performance and satisfaction,although freight charges may apply, maintaining transparency and fairness in our service delivery.
Main Technical Parameter:
1. Dimensions of the machine: Behold the grandeur of precision engineering with dimensions measuring 19000*5200*2530mm. This masterpiece of robust power and sophistication is designed to elevate your operational capabilities to new heights.
2. Weight: This formidable machine, weighing in at a substantial 22000kgs, epitomizes stability and unparalleled durability, engineered to tackle high-performance tasks with steadfast reliability and unwavering endurance.
3. Voltage: Operating seamlessly at 380V, 108kw, 3Phase, this industrial titan is meticulously crafted to deliver a consistent and formidable power output, essential for conquering the most challenging industrial operations.
4. Packaging: Securely packaged within two 40HQ Containers, this meticulous approach ensures maximum security and efficiency throughout every phase of transport, safeguarding the integrity of your investment.
5. Cutting Paper Reference Weight: Ingeniously designed to handle paper substances ranging from 80 to 1000GSM, this machine stands as a beacon of versatility, effortlessly catering to an extensive array of production demands.
6. Cutting Accuracy: Engineered with precision in mind, this machine delivers exceptional accuracy of ±0.15mm, ensuring every cut is a testament to meticulous craftsmanship, enhancing the quality of your production.
(Combining the intricate interplay of density, volume, and material, the cutting length precision reaches ±0.1mm for 1000mm, or maintains an extraordinary ±0.1% accuracy even during dynamic speed changes.
Note: The aforementioned data is dependent upon stable operation and adherence to established protocols. When operating a single paper roll, cutting length precision remains impeccable.
7. Cutting Length: With an adaptable range of 400mm to 1650mm, this feature offers exceptional versatility, accommodating projects of all scales and complexities with ease.
8. Reel Diameter: Tailored to embrace reels from 700mm to 1800mm with a remarkable maximum output of 71, it meets a diverse array of operational requirements seamlessly.
9. Maximum Paper Cutting Width: Supporting a substantial width of up to 1500mm, this machine excels in accommodating extensive production needs with effortless precision.
10. Number of Slitter Knife: Equipped with 3 pairs, it guarantees precision trimming, ensuring immaculate and sharp cuts with every operation.
11. Air Pressure Source Requirements: Efficiently operates with an air pressure of 0.8Mpa, ensuring optimal performance and reliability at all times.
12. Maximum Stack Height: Reaching an impressive maximum stack height of 1500mm, including the pallet, this feature is designed to meet high-volume stacking demands with finesse.
13. Roll Body: Expertly crafted from a robust steel tube with a sleek and sturdy Chrome Plated surface, it combines exceptional strength with a refined polished finish.
Function description:
1. UNWINDER STAND (Experience the future of precision with our state-of-the-art machine equipped with a revolutionary motorized brake system. It ensures relentless consistency and exceptional paper handling under any condition, offering unmatched reliability and efficiency.)
Type: Expertly crafted, this Double-arm configuration is designed to handle diverse paper cores with unwavering accuracy and dependability. 3" 6" 12" Roll Rack
Ingeniously designed with dual unwind pick-up types at the rear, this robust framework boasts the capacity to carry reels with an impressive weight of approximately2500kg. A precision-engineered hydraulic system ensures flawless vertical movements, meticulously controlled from the console via easy-to-use solenoid valve selectors, guaranteeing maximum accuracy.
Oil pressure ensures seamless maneuverability for the paper arms, resulting in swift, stable operations. This allows efficient, effortless lifting and precise positioning, significantly boosting productivity.
Brake Device : 4 sets
Each advanced disc brake unit comprises 4 sophisticated brake components, with the main panel delivering seamless brake and unwind control. The PLC dynamically adjusts reel rotation tension to sync perfectly with operator input. A sensor roll ensures precise tension during unwinding.
Expertly placed tension sensors at the guide roll base transmit electric signals to the controller, enabling automated unwinder brake adjustments for optimal tension maintenance.
Integrating Italy's renowned RE tension control system with high-quality pneumatic components ensures stable operations and precise aerodynamic control, delivering the brake system's exceptional performance.
2. Cutting Unit (sycho)
The Double KNIFE cutting unit shines with its synchronized rotary cutting knife, mirrorin the precision of scissors, ensuring smooth, exact cuts across paper grades from 150gsm to 1000gsm. Powered by Japan Nidec (UK CT), it promises impeccable precision and stability. The innovative, clearance-free gear mechanism guarantees tool stability, eliminating scratches and light spots, delivering a flawless finish.
3. Electronic control
Integrated with Siemens PLC and Japan Nidec (UK CT) servo drive control, our electronic control simplifies operations with direct touchscreen inputs for cutting lengths and quantities. High-efficiency technologies reduce electricity consumption and production costs, while the servo-driven rotary knife shaft elevates performance and productivity.
4. Delivery section with automatic paper handling equipment (Jogger and vibrating devices)
Engineered for outstanding paper stacking, the lift system raises paper stacks to impressive heights, automatically dropping them as needed. A three-sided shake capability and vibrationally positioned fixed plate secure precision and safety. Adjustable side plates enhance operational convenience and safety.
5. Department of Transportation
Featuring a groundbreaking adjustable ratio wheel and user-friendly operation, our ingenious structure offers sophisticated paper management. The advanced buffer speed bumps and slow synchronization ensure high and low differential paper folding while preserving paper quality, even on delicate surfaces.
6. The New Anti-Curvature Device (Dual Decurler System)
This cutting-edge system expertly removes curls from paper rolls, resulting in a consistently flatter surface. It enhances roll tension stability, optimizing your entire production process for superior outcomes.
Decurler Bar: Masterfully designed from superior-grade steel, the Decurler Bar is further enhanced with robust, high-quality bearings. Its surface gleams with a luxurious chrome plating that ensures extraordinary resilience and unmatched performance, a testament to our commitment to excellence.
Paper Roll: Embrace enhanced durability with our Paper Roll, boasting a lustrous chrome-plated finish. This exquisite surface not only promises longevity but also offers a remarkably smooth touch, elevating both the quality and lifespan of our paper rolls.
7. Automatic Marking Machine (Tab Inserter Device)
Experience unmatched precision with our cutting-edge counting capabilities! Our device is meticulously crafted to provide operators with an intuitive man-machine interface that revolutionizes user interaction. Seamlessly streamline data entry while enhancing the simplicity of operations through this advanced technology.
Our sophisticated system ensures seamless integration and meticulous tracking of paper quantities, perfectly attuned to your specified settings. Achieve peak efficiency by paying meticulous attention to every detail, optimizing every facet of your cutting processes.
Introducing a groundbreaking mechanism, our innovative paper-tab integration into pallets redefines production organization and tracking. This state-of-the-art solution maximizes efficiency and fosters a transformative workflow, pioneering new heights of productivity.
Operators can effortlessly set precise sheet numbers between each tab, ensuring unparalleled accuracy in quantity management. Enjoy superior operational control with unmatched precision, enhancing your overall management capabilities.
Our strategic tab insertion into pallets guarantees perfect paper alignment while streamlining processes. This engineered solution ensures a harmonious and productive workflow, effectively optimizing your operational efficiency.
Our advanced PLC system precisely monitors sheet counts, automatically inserting tabs at the designated quantity. This ensures exact separation between sheets, greatly enhancing production accuracy and overall efficiency.
This feature ensures flawless separation between sheets on the pallet, providing continuous orderliness and precision throughout the cutting process, and guaranteeing flawless execution.
The innovative tab-inserter, operable via the intuitive PLC or user-friendly keys, offers unparalleled control and precision in tab placement, greatly enhancing operational flexibility and accuracy.
Our advanced system excels in both inserting and precisely cutting paper strips, delivering superior functionality that significantly elevates operational effectiveness and reliability across your operations.
8. Slitting Knife
Our highly efficient slitting and trimming knives cater to diverse cutting needs with ease. Thanks to an intelligent mechanical hand system, they change swiftly and seamlessly. With options ranging from electronic knives to manual and press-cutting designs, each type is crafted to boost production efficiency while delivering exceptional cutting precision.
9. Tubes and Pipes for Dust Removal System
Our dust removal system is precision-engineered for exceptional efficiency, effectively eliminating dust post-longitudinal cutting. Featuring a high-capacity suction cavity and dedicated piping, it ensures a pristine workspace, greatly enhancing productivity and ensuring a spotless environment.
10. The Main Machine Structure
Our machine's main structure stands as a paragon of precision engineering. By employing rigorous finite element and mechanical vibration analysis, we utilize superior nodular cast iron for a cohesive design that minimizes resonance, ensuring consistent, stable operation and extending the lifespan of vital bearing components.
11. Static Eliminating System
Our avant-garde static eliminating system, featuring an efficient anti-static bar, effectively neutralizes static electricity in sheets. This innovation ensures production quality is protected, offering consistent and dependable performance throughout all operations.
12. Full Mesh Belt
Our state-of-the-art conveyor system, incorporating a comprehensive mesh belt, delivers unparalleled paper surface smoothness while mitigating the risk of edge impact. The advanced suction fan device ensures secure paper handling, even at peak speeds, enhancing stability and operational efficiency.
13. Pallet Pile Weighing & Height Measurement
Incorporating esteemed German technology, our precise weighing system offers real-time pallet pile weight displays. Its distinct 4-horizontal and 4-vertical design prevents scale damage and measurement inaccuracies, providing reliable and precise weight evaluations.
Step into the future of precision with our height measuring system, which is equipped with an advanced laser rangefinder. This cutting-edge technology meticulously interprets the flight time and the photoelectric signal amplitude of reflected laser pulses, delivering data of unparalleled accuracy. Trust in its reliability to elevate your process control to new heights and achieve optimal performance.
14. Embrace unparalleled precision in your operations with our revolutionary infrared alignment system. Its innovative auto-adjustment feature ensures flawless alignment, offering you unmatched efficiency and precision that redefine the standards of excellence.
Unlock extraordinary precision and operational efficiency with our cutting-edge paper rolls alignment system. Effortlessly input your required width via the intuitive touch screen, and watch our sophisticated auto-alignment system work its magic. It positions your paper rolls with unmatched accuracy, significantly minimizing waste by eliminating looseness or wrinkles from misalignment issues. Seamlessly integrated with our pioneering order auto-changing system, this technology is driven by a high-performance servo motor. With the expertise of a CCD correction sensor, it skillfully supports EPC and LPC line tracking, ensuring exceptional precision in every function.
15. Cutting-edge Dedusting System
Elevate your operations to the pinnacle of innovation with our advanced dedusting system, designed to offer a superior dust removal experience. Featuring a high-viscosity blue roller, it expertly captures and erases dust from paper surfaces. Paired with a white dedust roller powered by a precise cylinder mechanism, it efficiently cleans the blue roller, taking dust elimination to the next level. The white roller's easy peel-off viscous film provides a comprehensive dust-free solution for high-speed tasks, ensuring flawless cleanliness and impeccable surface conditions. Experience the pinnacle of performance and superiority in maintaining process quality and cleanliness.
About US
ZHEJIANG HAOSHENG INTELLIGENT EQUIPMENT CO.,LTD.
HOUSENG is a leading company in China to produce sell sheet cutting machine /reel to sheet paper ,HOUSENG on extensive experience and fast develop speed in this field. Start from 2001, high performance models have evolved thanks to the commitment and know-how of our employees, intensive research and development, and the steady exchange with our customers on their needs and ideas .
In the light of such policies as adapting to market demands, basing on science&technology and seeking market share through quality, HOUSENG aims to reduce cost and market competition, providing better services for customer at home and abroad, and help customers to obtain greater benefits. |
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