Model: EXC-1500 - Introducing the pinnacle of innovation in paper board cutting technology: the EXC-1500. Elevate your production capabilities to new heights with this advanced model, expertly engineered by Zhejiang Haosheng Intelligent Equipment Co., Ltd. to streamline and enhance your operations with unmatched efficiency. Experience precision, reliability, and superior performance, all encapsulated in a state-of-the-art design, ensuring your production processes are more seamless and productive than ever before.
Product Description
1. Introducing the EXC Series Double Knife Sheeter, a marvel of modern engineering that boasts a groundbreaking and elegant design. It features a synchronic rotary mechanism, empowered by a robust high-power AC servo motor. This cutting-edge technology ensures unmatched precision and impeccably clean cuts, setting an unprecedented benchmark in cutting technology.
2. Our exclusive patent with an integrated cutting head design assures a perfectly straight cross profile, meticulously preventing fiber pull-out. This pioneering innovation is vital for eliminating paper hairs, making it exceptional for a wide range of materials including cardboard, coated paper, Kraft paper, culture paper, art paper, duplex, and packaging paper. Effortlessly managing weights up to 1000gsm, it exemplifies versatility and reliability.
3. The HOUSENG machine epitomizes excellence in sheet cutter production, earning trust and validation from prestigious top-tier cosmetics and pharmaceutical packaging clients. It promises zero-risk, long-term operational reliability for your products, elevating quality, trimming costs, and enhancing efficiency. It's the intelligent choice for visionary businesses seeking superior performance.
4. Equipped with an advanced infrared automatic alignment system, this state-of-the-art machine streamlines operations. Enter the desired width on its user-friendly touchscreen for effortless front-to-back roll alignment, minimizing loose ends and wrinkles due to misalignment during threading and receiving. Working in harmony with the infrared automatic calibration, it allows for dynamic paper size adjustments. Servo motor control, CCD correction sensors, and compatibility with EPC and LPC line tracking further refine precision and reduce waste.
Application
Cutting reel (roll paper) into sheets: Unleash the precision and efficiency of Zhejiang Haosheng Intelligent Equipment Co., Ltd.'s Versatile Reel to Sheet Machine for Cardboard and Carton Paper. This marvel of engineering is designed for the seamless transformation of reel paper into impeccably crafted sheets. A symphony of innovation, it promises unmatched accuracy and rapidity, propelling your paperboard cutting and production processes to unprecedented levels of excellence.
Technicals
Introducing the state-of-the-art Advanced Slitting Machine by HOUSENG MACHINE, a marvel in the realm of premium paper cutting solutions. This exceptional piece of engineering is meticulously crafted to thrive in the bustling environments of Paper Mills and Printing Houses. Experience unparalleled efficiency and precision as it sets a new benchmark for excellence.
Experience seamless processing with our advanced system, featuring stages that include: Unwinding for a smooth start, meticulous Feeding for precision setup, precision Cutting for exact results, efficient Conveying to streamline progress, and organized Collecting for neat finalization.
Prestigious International CertificationsOur product is proudly equipped with CE Certification and ISO 9001:2015, guaranteeing compliance with global standards and a testament to our commitment to excellence.
Comprehensive Standard Configuration
(1) The robust base paper holder clamping arm, crafted from high-strength ductile iron using a specialized casting process, ensures supreme safety and reliability, maintaining its form under the most demanding conditions.
(2) Outfitted with original bearings from prestigious brands F.AG & NSK, our machine guarantees unmatched reliability and superior performance under continuous operation.
(3) Our system integrates imported electrical components from world-renowned industry leaders: Siemens and Mayor in Germany, Dichtomatik in Germany, and Nidec of Japan, formerly CT UK, ensuring top-tier quality and functionality.
(4) The conveyor belt, sourced from the exclusive Germany Siegling brand, delivers smooth, efficient operations, elevating the overall performance of the machine.
(5) With a cutting accuracy reaching an extraordinary ±0.15mm, this machine propels your productivity forward, operating at a remarkable speed of up to 400 cuts per minute, setting the stage for exceptional output.
(6) The back cutting knife, crafted from premium German tungsten steel, is celebrated for its high precision and stability. It features an easily adjustable blade that retains its integrity and shape throughout extensive use.
(7) Enjoy the convenience of a user-friendly touch screen operation interface, available in both English and Chinese, providing intuitive control and unmatched versatility.
Services
1.Installation & Training
Our elite team of highly skilled technicians is committed to visiting your premises for a seamless and flawless installation process. They will initiate the machine start-up, ensuring an effortless and stress-free experience for you. Enjoy this premium service entirely free of charge.
Beyond the initial setup, Haosheng's team of experienced engineers is dedicated to empowering your workforce by providing extensive and thorough start-up training. Our training involves imparting comprehensive knowledge about the machine's capabilities, enabling your team to operate it with utmost proficiency and confidence.
Our training sessions are customized and tailored specifically to meet your unique operational needs. We collaborate closely with you to curate an agenda that ensures 100% satisfaction and optimal learning outcomes.
2. Warranty Services
During the warranty period, if you require any replacement parts, rest assured, we are committed to supplying them promptly to minimize any potential downtime and ensure continuous operations.
3. Customer Service
We offer a comprehensive suite of outstanding services, which includes robust support, swift supply of spare parts, and prompt maintenance solutions. Our services are delivered through advanced remote assistance or the rapid deployment of local expert engineers, guaranteeing that your paper sheeter operates with peak performance and efficiency at all times.
After Sales Service
Embark on a journey to experience the pinnacle of unparalleled service excellence with us!: Our dedicated team of professional engineers stands ready to offer comprehensive and bespoke online technical guidance specifically tailored to meet your unique needs,ensuring your complete satisfaction.
Warranty: Enjoy absolute peace of mind with our extensive 1 year warranty starting from the moment your machine arrives. We pledge our unwavering commitment to providing complimentary spare parts throughout the entire warranty period,though freight charges will apply.
Main Technical Parameter:
1. Dimensions of the machine: Revel in the grand scale of 19000*5200*2530mm, a testament to the harmonious blend of power and precision crafted for unparalleled performance;
2. Weight: With a steadfast 22000kgs, this machine stands as a pillar of stability and durability, tailored for high-efficiency operations that demand reliability.
3. Voltage: Skillfully utilizing 380V, 108kw, 3Phase, this machine is engineered for powerful, unwavering performance.
4. Packaging: Strategically secured in a 40HQ Container+40HQ Container, ensuring the machine's safe and seamless transport to your destination.
5. Cutting Paper Reference Weight: Excelling in versatility, it effortlessly handles paper weights from 80 to 1000GSM, meeting diverse production demands with ease.
6. Cutting Accuracy: Meticulously crafted for precision, achieving an exactness of ±0.15mm, guaranteeing consistently perfect cuts.
(Endowed with exceptional precision, the machine delivers a cutting length accuracy of ±0.1mm for 1000mm or maintains within ±0.1% precision even during acceleration or deceleration, depending on the web's density, volume, and material.
Note: The specifications assume steady operation and adherence to proper procedures. With a single paper roll, the cutting length accuracy remains consistently precise.
7. Cutting Length: Offers an adaptable range from 400mm to 1650mm, ensuring the flexibility to accommodate projects of varying magnitudes.
8. Reel Diameter: Versatile in its accommodation, it supports reels ranging from 700mm to a robust 1800mm, with a formidable maximum of 71.
9. Maximum Paper Cutting Width: Designed to handle an expansive width of up to 1500mm, it caters to broad and ambitious production needs.
10. Number of Slitter Knife: Outfitted with 3 pairs of precision slitter knives, ensuring every cut is immaculate and precise.
11. Air Pressure Source Requirements: Efficiently operates with a requirement of 0.8Mpa, optimizing performance.
12. Maximum Stack Height: Impressively towers at a maximum of 1500mm, including the pallet, supporting high-volume stacking needs.
13. Roll Body: Fashioned from durable steel tube with a sleek chrome-plated finish, this roll body combines strength with aesthetic appeal.
Function description:
1. UNWINDER STAND (Our machine comes outfitted with a sophisticated motorized brake system that ensures effortless and uninterrupted paper handling throughout your operations.)
Type: Meticulously designed with a double-arm configuration, this stand is tailored to accommodate various paper cores, providing unmatched flexibility. 3" 6" 12" Roll Rack
This roll rack is engineered with exceptional attention to detail, featuring dual unwind pick-up types strategically positioned at the rear. It is built to robustly support reels weighing approximately2500kg. Modern hydraulic control technology enables seamless, smooth up-and-down motions, precisely orchestrated from the console via advanced solenoid valve selectors.
The integration of oil pressure technology ensures swift, stable, and hassle-free lifting and positioning operations of paper arms.
Brake Device : 4 sets
Each disc is comprised of 4 efficient brake units, with the main panel providing streamlined control for both brake and unwind functions. The PLC system dynamically adjusts reel rotation tension, harmoniously synchronizing with operator inputs. A tension sensor roll linked to the PLC guarantees precise tension application during the unwinding process.
Strategically positioned at the base of the guide roll, tension sensors convey electrical signals to the controller, enabling automatic unwinder brake adjustments to consistently preserve optimal tension levels.
By employing Italy's renowned RE tension control system alongside superior pneumatic components, we guarantee the stable operation and precise aerodynamic actions of the brake control system.
2. Cutting Unit (sycho)
Our state-of-the-art Double KNIFE cutting unit boasts a synchronized rotary cutting knife, reminiscent of high-quality scissors, delivering smooth and precise cuts across paper ranges from 150gsm to 1000gsm. The knife roller, powered by Japan Nidec (UK CT), ensures impeccable cutting precision and stability, while an advanced gear mechanism devoid of any clearance maintains tool stability, effectively eliminating potential scratches and light spots for a flawless edge finish.
3. Electronic control
Incorporating the cutting-edge Siemens PLC from Germany and Japan Nidec (UK CT) servo drive control systems, our electric control component significantly streamlines operations, enabling direct touchscreen input for cutting lengths, quantities, and total counts of finished products. Our high-efficiency energy-saving technologies further reduce electricity consumption and production costs, while the servo-driven rotary knife shaft ensures enhanced performance and reliability.
4. Delivery section with automatic paper handling equipment (Jogger and vibrating devices)
Designed with precision for optimal paper stacking, the advanced lift system raises paper stacks to considerable heights, automatically lowering them as necessary. Equipped with a three-sided shake finishing feature and a vibrationally positioned fixed plate, the stacker table assures accuracy and safety. Adjustable side plates enhance simplicity and safety in operation.
5. Department of Transportation
Our innovative, patent agencies adjustable ratio wheel and user-friendly operation present a precise structure. With a unique slow synchronization and advanced buffer speed bumps, the system guarantees that during the high and low differential paper folding process, the paper remains pristine, free from any trace or spots even on the most delicate surfaces.
6. The New Anti-Curvature Device (Dual Decurler System)
This cutting-edge system proficiently removes curls from paper rolls, providing a flatter paper surface that substantially enhances roll tension stability, thereby optimizing your entire production process.
Decurler Bar: Masterfully crafted with premium steel and supported by high-quality bearings, this bar boasts a surface elegantly finished with durable chrome plating to elevate performance.
Paper Roll: Enhanced meticulously with a superior chrome-plated surface, ensuring increased durability and smoothness throughout use.
7. Automatic Marking Machine (Tab Inserter Device)
Boasting precision counting capabilities, this cutting-edge machine empowers operators to effortlessly input data through its intuitive man-machine interface, ensuring a seamless and efficient workflow.
This allows for the smooth insertion and meticulous tracking of paper quantities, all based on pre-established settings for an optimized production process.
A specialized device ingeniously inserts a paper-tab into the pallet, significantly enhancing the organization and meticulous tracking of your production flow.
Operators can preset the precise number of sheets between each tab, ensuring impeccable quantity control and expert management throughout production.
Tabs are strategically inserted into pallets to maintain consistent paper direction, effectively streamlining operational efficiency.
With the PLC actively monitoring sheet counts, a tab is automatically inserted once the preset quantity is reached, ensuring exact separation between sheets.
This feature guarantees precise segregation between sheets within the ongoing pallet, maintaining the highest standards of quality.
The tab-inserter is expertly controlled either by the PLC system or manually via two intuitive keys, allowing for adaptable and smooth operation.
It manages both the insertion and the precise cutting of the paper strip, delivering optimal functionality and impeccable results.
8. Slitting Knife
Our slitting & trimming knives, easily changed by an intelligent mechanical hand system, elevate production efficiency. This versatile system adapts to various cutting requirements, offering solutions such as electronic, automatic, manual, Siamese, and press-cutting types, perfectly catering to your diverse cutting needs.
9. Tubes and Pipes for Dust Removal System
The dust removal system efficiently clears dust after longitudinal cutting, featuring a high-capacity suction cavity and piping for a pristine operational environment.
10. The Main Machine Structure
The main structure benefits from advanced finite element and mechanical vibration analysis. Crafted from premium nodular cast iron, it ensures an integrated design with precision machining, minimizing resonance and prolonging bearing life for stable, enduring operation.
11. Static Eliminating System
Equipped with a top-tier anti-static bar, this system efficiently neutralizes static electricity from sheets, safeguarding your production quality and integrity.
12. Full Mesh Belt
Featuring a full-width mesh belt, our conveyor system enhances paper surface smoothness and eliminates edge impact risks. The incorporated suction fan device tightly secures paper handling even at high speeds, promoting operational stability and efficiency.
13. Pallet Pile Weighing & Height Measurement
Utilizing trusted German technology, our weighing system precisely displays pallet pile weights in real-time. Its secure 4-horizontal and 4-vertical structure prevents scale damage and measurement errors.
Height measurements are conducted using a laser rangefinder. The laser sensor calculates paper pile height by measuring the flight time or photoelectric signal amplitude of reflected laser pulses, ensuring accurate and reliable data.
14. Enjoy the benefits of seamless infrared alignment with our advanced auto-adjustment feature, streamlining your operations.
With precision paper roll alignment, simply input the width on the user-friendly touch screen. The auto-alignment system then flawlessly positions the front and back paper rolls, preventing looseness or wrinkles from misalignment. This precision minimizes waste and seamlessly integrates with our order auto-changing system, controlled by a servo motor. Equipped with a CCD correction sensor, it supports EPC and LPC line tracking for unmatched accuracy every time.
15. State-of-the-art dedusting system
Our innovative dedusting system, featuring a blue high-viscosity roller, efficiently captures paper dust. The subsequent white dedust roller, driven by a cylinder, expertly cleans the blue roller. Simply peel off the viscous film from the white roller, presenting the most effective high-speed solution for eliminating paper dust and ensuring flawless performance.
About US
ZHEJIANG HAOSHENG INTELLIGENT EQUIPMENT CO.,LTD.
HOUSENG is a leading company in China to produce sell sheet cutting machine /reel to sheet paper ,HOUSENG on extensive experience and fast develop speed in this field. Start from 2001, high performance models have evolved thanks to the commitment and know-how of our employees, intensive research and development, and the steady exchange with our customers on their needs and ideas .
In the light of such policies as adapting to market demands, basing on science&technology and seeking market share through quality, HOUSENG aims to reduce cost and market competition, providing better services for customer at home and abroad, and help customers to obtain greater benefits. |
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