Model: EXC-1500 - Elevate your production capabilities to new heights with our state-of-the-art EXC-1500 model. This cutting-edge solution is meticulously engineered to streamline and significantly enhance your paper board cutting and production processes. Experience the pinnacle of efficiency and precision with a device that promises unmatched reliability and performance. Trust in a technology that not only meets but exceeds industry standards, ensuring that your operations are not just up-to-date but are leading the charge in innovation.
Product Description
1. Introducing the EXC Series Double Knife Sheeter, a harmonious blend of innovative engineering and elegant design. This state-of-the-art device features a synchronic rotary mechanism powered by a robust AC servo motor, delivering unparalleled precision and a flawlessly clean cut with each operation. Elevate your cutting prowess with this groundbreaking technology, setting an unprecedented standard in the industry.
2. Discover the pinnacle of cutting excellence with our patented embedded cutting head design. This distinctive feature ensures an impeccably straight cross profile, effectively eliminating bothersome fiber pull-outs and paper hairs. Perfect for cutting a diverse array of materials such as cardboard, coated paper, Kraft paper, culture paper, and more, this advancement effortlessly manages weights up to 1000gsm, offering unmatched versatility and flawless results.
3. The HOUSENG machine is a testament to unparalleled excellence in sheet cutting production, securing trust from top-tier cosmetics and pharmaceutical packaging clients. Its zero-risk, long-term reliability guarantees products of superior quality, reduced costs, and heightened efficiency. Choose this machine to catapult your business into a future of assured success and confidence.
4. Streamline your cutting operations with our sophisticated infrared automatic alignment system. This intuitive machine allows for effortless input of desired widths via the touchscreen, enabling automatic roll alignment to prevent loose ends and wrinkles. Seamlessly integrated with infrared automatic calibration, it accommodates dynamic changes in paper size. Coupled with servo motor control, CCD correction sensors, and EPC/LPC line tracking, it ensures optimal precision and minimal waste.
Application
Cutting reel (roll paper) into sheets: Discover the unparalleled precision and efficiency of our Advanced Slitting Machine, masterfully designed to transform reel paper into flawlessly crafted sheets. This groundbreaking innovation guarantees unmatched accuracy and speed, propelling your paperboard cutting and production processes to unprecedented levels of excellence. Experience the future of paper material processing today with our cutting-edge solution tailored for 80-1000GSM paper materials. Elevate your operational capabilities and achieve remarkable results with ease and confidence.
Technicals
Introducing the state-of-the-art Advanced Slitting Machine by HOUSENG MACHINE, meticulously crafted to deliver unparalleled paper cutting proficiency. Specially tailored for supreme functionality within Paper Mills and Printing Houses, this machine redefines industry benchmarks in operational efficiency and precision cutting, ensuring that every slice is executed with flawless accuracy.
Experience seamless and optimized processing stages, including: effortless Unwinding, meticulous Feeding, precision Cutting, efficient Conveying, and organized Collecting, all designed to ensure a streamlined workflow that enhances productivity and reduces downtime.
Prestigious International CertificationsThis exceptional model proudly boasts both CE Certification and ISO 9001:2015, affirming its unwavering alignment with global standards of compliance and quality excellence, providing you with peace of mind and superior product integrity.
Comprehensive Standard Configuration
(1) The base paper holder clamping arm is ingeniously crafted from ductile iron using a specialized casting process. This delivers superior strength and steadfast form, guaranteeing the utmost safety and durability of the base paper holder clamping arm, even under rigorous operational conditions.
(2) Outfitted with original bearings from the world-renowned brands F.AG & NSK, our machine assures unrivaled reliability and long-lasting performance, making it an indispensable asset to your production line.
(3) Our cutting-edge system integrates top-tier imported electrical components from industry giants: Siemens and Mayor of Germany, Dichtomatik from Germany, and Nidec of Japan, previously known as CT UK. This ensures superior quality and reliability, enhancing the machine's operational lifespan.
(4) The conveyor belt, sourced from the prestigious Germany Siegling brand, guarantees smooth, efficient, and high-performance operation, essential for handling high-volume production effortlessly.
(5) Achieving cutting precision up to an impressive ±0.15mm, this machine operates at a remarkable speed of up to 400 cuts per minute, significantly enhancing productivity and operational efficiency, making it ideal for high-demand environments.
(6) The back cutting knife is crafted from German tungsten steel, celebrated for its exceptional high precision and steadfast stability. This blade is easily adjustable and maintains its integrity and shape without any deformation, ensuring longevity and consistent performance.
(7) Featuring a user-friendly touchscreen interface, our machine supports both English and Chinese languages, providing intuitive control and operational versatility, catering exceptionally well to global users.
Services
1.Installation & Training
Our expert technicians take pride in delivering an impeccable installation service right at your premises, seamlessly initiating the machine's operations for a stress-free start-up process. Enjoy this top-tier service without incurring any extra costs.
Beyond just installation, Haosheng's team of seasoned engineers is wholeheartedly dedicated to empowering your staff with thorough start-up training, offering detailed insights into the machine's advanced functionalities, ensuring your team can operate it with proficiency and absolute assurance.
Our training programs are bespoke, expertly tailored to meet your unique needs, with each agenda crafted in close collaboration with you to guarantee complete satisfaction.
2. Warranty Services
Throughout the warranty period, should you require replacement parts for your machine, we are committed to providing them swiftly, significantly reducing any potential downtime and maintaining your operational efficiency.
3. Customer Service
We present a comprehensive portfolio of services, encompassing robust support, fast spare parts delivery, and punctual maintenance solutions. Our services are accessible through remote assistance or the rapid dispatch of local engineers, guaranteeing that your paper sheeter functions flawlessly and efficiently at all times.
After Sales Service
Experience the pinnacle of service excellence and innovation that sets us apart.: At Zhejiang Haosheng Intelligent Equipment Co., Ltd., our team of highly skilled and dedicated professional engineers is prepared to offer comprehensive online technical guidance meticulously tailored to suit your specific needs and preferences,ensuring a seamless and satisfactory experience from start to finish.
Warranty: Relish in complete peace of mind with our extensive 1 year warranty commencing from the moment you receive your cutting-edge machine. We stand firm in our commitment to providing complimentary spare parts throughout the entire warranty period, ensuring uninterrupted performance and reliability,though freight charges may apply.
Main Technical Parameter:
1. Dimensions of the machine: This magnificent machine boasts dimensions of 19000*5200*2530mm, a design that seamlessly blends robust power with the finesse of precision.
2. Weight: With a substantial weight of 22000kgs, it ensures unwavering stability and durability for high-performance operations, a true titan of endurance.
3. Voltage: Operating at 380V, 108kw, 3Phase, this device is meticulously engineered to deliver unwavering power performance, critical for demanding tasks.
4. Packaging: Thoughtfully packaged in a 40HQ Container+40HQ Container, ensuring that every transportation journey is both safe and efficient.
5. Cutting Paper Reference Weight: Designed to handle paper substances ranging from 80 to 1000GSM, this versatile device meets the demands of diverse production needs with ease.
6. Cutting Accuracy: Engineered for precision with an accuracy of ±0.15mm, guaranteeing meticulous cuts every single time, enhancing production quality.
(Based on the density, volume, and material of the web, the cutting length precision is a remarkable ±0.1mm for 1000mm, or maintained within an impressive ±0.1% during acceleration or deceleration.
Note: The data above are based on stable operation and strict adherence to correct operating procedures. With a single paper roll, the paper cutting length is precisely maintained.
7. Cutting Length: Offers an adaptable range from 400mm to 1650mm, providing unparalleled flexibility for projects of various scales.
8. Reel Diameter: Capable of accommodating reels from 700mm to 1800mm, maxing out at a powerful 71, meeting diverse operational needs.
9. Maximum Paper Cutting Width: Supports an expansive width up to 1500mm, catering effortlessly to broad production requirements.
10. Number of Slitter Knife: Equipped with 3 pairs, ensuring precise trimming for clean, sharp cuts every time.
11. Air Pressure Source Requirements: Efficiently operates with an air pressure requirement of 0.8Mpa, ensuring optimal performance.
12. Maximum Stack Height: Capable of reaching a towering maximum of 1500mm, including the pallet, designed for high-volume stacking demands.
13. Roll Body: Expertly constructed from steel tube with a sleek surface of Chrome Plating, combining formidable strength with an elegant finish.
Function description:
1. Unwinder Stand (Our state-of-the-art machine is equipped with a cutting-edge motorized brake system, ensuring impeccable and continuous handling of paper under every operational scenario.)
Type: Double-arm configuration, expertly crafted to reliably support a wide range of paper cores with unmatched dependability. 3" 6" 12" Roll Rack
Ingeniously designed with dual unwind pick-up types strategically placed at the rear, this robust structure is engineered to effortlessly manage reels weighing approximately2500 kg. Precision hydraulic control allows for flawless vertical movement, meticulously managed from the console through user-friendly solenoid valve selectors.
Oil pressure ensures seamless maneuverability of paper arms, allowing for swift, stable, and effortless lifting and precise positioning operations.
Brake Device : 4 sets
Each disc consists of 4 integrated brake units. The main panel offers efficient brake and unwind control, with the PLC dynamically calibrating reel rotation tension to perfectly align with operator input. A tension sensor roll, interfaced with the PLC, guarantees accurate tension application during the unwinding process.
Strategically located beneath the guide roll, tension sensors transmit electrical signals to the controller, enabling automatic unwinder brake adjustments to maintain perfect tension levels.
Utilizing Italy's renowned RE tension control system alongside premium pneumatic components, we ensure stable operation and precise aerodynamic control actions within the brake system.
2. Cutting Unit (Sycho)
The Double KNIFE cutting unit distinguishes itself with its synchronized rotary cutting knife, performing with the precision of scissors, delivering seamless and exact cuts across paper grades ranging from 150gsm to 1000gsm. Driven by Japan Nidec (UK CT), the knife roller ensures impeccable cutting accuracy and unwavering stability. The innovative gear mechanism, devoid of clearance, maintains tool stability, effectively eliminating scratches and light spots for a perfectly finished edge.
3. Electronic Control
Featuring integration with Siemens PLC from Germany and Japan Nidec (UK CT) servo drive control systems, our electronic control segment optimizes operations, allowing direct touchscreen input for cutting lengths, quantities, and finished product totals. Energy-efficient technologies significantly reduce electricity consumption and production costs, with the servo-driven rotary knife shaft enhancing overall performance.
4. Delivery Section with Automatic Paper Handling Equipment (Jogger and Vibrating Devices)
Designed for exceptional paper stacking, the lift system elevates paper stacks to substantial heights, automatically lowering them as needed. Equipped with a three-sided shaking capability and a vibrationally positioned fixed plate, the stacker table ensures precision and safety. Adjustable side plates simplify operation and enhance safety.
5. Department of Transportation
Our innovative patent agencies adjustable ratio wheel, combined with user-friendly operation, offers an exquisite structure. Thanks to advanced slow synchronization and innovative buffer speed bumps, the high and low differential paper folding process is executed without compromising paper integrity, avoiding any marks or flaws even on the most delicate surfaces.
6. The New Anti-Curvature Device (Dual Decurler System)
This advanced system effectively eliminates curls from paper rolls, ensuring a consistently flatter paper surface that enhances roll tension stability, optimizing your entire production process for superior results.
Decurler Bar: Expertly crafted with premium steel and supported by high-quality bearings, the bar's surface is elegantly finished with durable chrome plating for extraordinary performance.
Paper Roll: Elevate your production process with our superior chrome-plated surface technology. Experience unmatched durability and a silk-like smoothness that enhances your paper roll's performance and longevity.
7. Automatic Marking Machine (Tab Inserter Device)
Experience the zenith of precision with our cutting-edge counting prowess. Our device enables operators to seamlessly input data via an extraordinarily intuitive man-machine interface, simplifying operations and amplifying the user experience to new heights.
This state-of-the-art system ensures seamless insertion and meticulous tracking of paper quantities, harmoniously aligned with your predetermined settings, guaranteeing maximum operational efficiency.
Harness the power of our specialized, revolutionary mechanism that introduces a paper-tab into the pallet, transforming the organization and tracking of production processes for unparalleled efficiency.
Empower your operations with unparalleled precision in quantity control and management. Operators can preset the exact number of sheets between each tab, ensuring flawless accuracy.
Our strategic approach to tab insertion into pallets maintains flawless paper alignment and enhances workflow, nurturing a seamless and productive operational atmosphere.
Our advanced PLC system meticulously monitors sheet counts, inserting tabs automatically once the preset quantity is achieved, ensuring meticulous separation and enhancing production precision.
Witness impeccable sheet separation throughout the pallet with our cutting-edge functionality, maintaining precision and order during the entire cutting process.
The innovative tab-inserter, operated effortlessly by the PLC or manually via user-friendly intuitive keys, offers unmatched control and precision, setting new standards in tab insertion.
Our sophisticated system adeptly manages both the insertion and precise cutting of the paper strip, optimizing functionality and boosting operational efficiency.
8. Slitting Knife
Our versatile slitting & trimming knives cater to a variety of cutting needs, swiftly and effortlessly adaptable by an intelligent mechanical hand system. With selections like electronic, automatic, manual, Siamese, and press-cutting types, this system elevates production efficiency and precision beyond compare.
9. Tubes and Pipes for Dust Removal System
Engineered for peak efficiency, our dust removal system eradicates dust post-longitudinal cutting. A high-capacity suction cavity and dedicated piping ensure a pristine operational environment, significantly boosting productivity.
10. The Main Machine Structure
Our main machine structure exemplifies precision engineering. Through comprehensive finite element and mechanical vibration analysis, we employ top-grade nodular cast iron in an integrated design that minimizes resonance, ensuring unwavering stability, reliability, and extended lifespan of critical components.
11. Static Eliminating System
Equipped with an effective anti-static bar, our advanced static eliminating system neutralizes static electricity in sheets, safeguarding production quality and ensuring consistent, flawless performance.
12. Full Mesh Belt
Our cutting-edge conveyor system, with a full-width mesh belt, guarantees an unrivaled paper surface smoothness and eliminates edge impact risks. The innovative suction fan device ensures secure paper handling at high speeds, enhancing stability and operational efficiency.
13. Pallet Pile Weighing & Height Measurement
Using renowned German technology, our precise weighing system delivers real-time display of pallet pile weights. A unique 4-horizontal and 4-vertical structure prevents scale damage and measurement errors, guaranteeing reliable and accurate weight determinations.
Our system employs a sophisticated laser rangefinder for accurate height measurement. By analyzing the flight time or photoelectric signal amplitude of reflected laser pulses, it provides precise and reliable data for optimal process control.
14. Experience unparalleled precision with our state-of-the-art infrared alignment and auto-adjustment feature.
Embark on a journey of precision and unmatched efficiency with our state-of-the-art paper rolls alignment system. Effortlessly enter the width on our user-friendly touch screen, and marvel as the automatic alignment system orchestrates the paper rolls with impeccable accuracy. This system significantly reduces waste by expertly preventing any looseness or wrinkles caused by misalignment. Seamlessly integrated with our advanced order auto-changing system, it operates with the precision control of a high-performance servo motor. Equipped with a sophisticated CCD correction sensor, it supports both EPC and LPC line tracking, consistently delivering exceptional accuracy with every operation.
15. Cutting-edge Dedusting System
Discover the pinnacle of innovation with our state-of-the-art dedusting system. Featuring an advanced blue high-viscosity roller, this system efficiently captures and eradicates dust from paper surfaces with remarkable efficacy. Partnered with a white dedust roller, powered by a robust cylinder, it skillfully removes dust accumulated on the blue roller. The easy peel-off viscous film on the white roller delivers the ultimate dust elimination solution for high-speed operations, ensuring flawless, dust-free surface conditions and unparalleled performance, every time.
About US
ZHEJIANG HAOSHENG INTELLIGENT EQUIPMENT CO.,LTD.
HOUSENG is a leading company in China to produce sell sheet cutting machine /reel to sheet paper ,HOUSENG on extensive experience and fast develop speed in this field. Start from 2001, high performance models have evolved thanks to the commitment and know-how of our employees, intensive research and development, and the steady exchange with our customers on their needs and ideas .
In the light of such policies as adapting to market demands, basing on science&technology and seeking market share through quality, HOUSENG aims to reduce cost and market competition, providing better services for customer at home and abroad, and help customers to obtain greater benefits. |
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