Model: EXC-1500 - Elevate your production capabilities with our advanced EXC-1500 model, designed to streamline and enhance your paper board cutting and production processes with unmatched efficiency.
Product Description
1. The EXC Series Double Knife Sheeter showcases an innovative and sophisticated design, featuring a synchronic rotary mechanism operated directly by a high-power AC servo motor. This state-of-the-art engineering ensures unparalleled precision and a flawlessly clean cut, setting new standards in cutting technology.
2. Our unique patent with an embedded cutting head design guarantees a straight cross profile, meticulously preventing fiber pull-out. This revolutionary advancement is crucial for eliminating paper hairs, making it ideal for cutting a vast array of materials including cardboard, coated paper, Kraft paper, culture paper, art paper, duplex, and packaging paper, with capabilities of handling weights up to 1000gsm effortlessly.
3. The HOUSENG machine is a testament to excellence in producing sheet cutters, gaining trust and verification from esteemed top-tier cosmetics and pharmaceutical packaging clients. It assures a zero-risk, long-term operational reliability for your products, delivering enhanced quality, reduced costs, and elevated efficiency - a smart choice for forward-thinking businesses.
4. Featuring an advanced infrared automatic alignment system, this cutting-edge machine simplifies operations. Simply input the width on the intuitive touchscreen for automatic front-to-back roll alignment, minimizing loose ends and wrinkles caused by misalignment during threading and receiving. This system works seamlessly with the infrared automatic calibration, allowing dynamic paper size changes. Servo motor control, CCD correction sensors, and support for EPC and LPC line tracking further optimize precision and reduce waste.
Application
Cutting reel (roll paper) into sheets: Experience the precision and efficiency of our Advanced Slitting Machine, meticulously engineered for the seamless conversion of reel paper into perfectly crafted sheets. This innovative solution ensures unparalleled accuracy and speed, elevating your paperboard cutting and production processes to new heights of excellence.
Technicals
Our cutting-edge Advanced Slitting Machine from HOUSENG MACHINE is specifically engineered for premium paper cutting solutions. Designed to excel in Paper Mills and Printing Houses, it sets a new standard in efficiency and precision.
Seamless processing stages include: Unwinding, meticulous Feeding, precision Cutting, efficient Conveying, and organized Collecting.
Prestigious International CertificationsFeaturing: CE Certification and ISO 9001:2015, ensuring global compliance and excellence.
Comprehensive Standard Configuration
(1) The base paper holder clamping arm is crafted from ductile iron, utilizing a specialized casting process. This results in exceptional strength and an unwavering form, guaranteeing the utmost safety of the base paper holder clamping arm.
(2) The machine is equipped with original bearings from renowned brands F.AG & NSK, promising unmatched reliability.
(3) The entire system incorporates imported electrical components from industry leaders: Siemens and Mayor from Germany, Dichtomatik from Germany, and Nidec of Japan, formerly known as CT UK.
(4) The conveyor belt is from the prestigious Germany Siegling brand, ensuring smooth and efficient operation.
(5) Achieving cutting accuracy of up to ±0.15mm, this machine operates at an impressive speed of up to 400 cuts per minute, elevating productivity to new heights.
(6) The back cutting knife features German tungsten steel, renowned for high precision and stability, with an easily adjustable blade that maintains its integrity without deformation.
(7) User-friendly touch screen operation interface available in both English and Chinese languages, offering intuitive control and versatility.
Services
1.Installation & Training
Our highly skilled technicians will visit your premises to perform seamless installation and initiate the machine start-up, ensuring a hassle-free experience. This service is provided free of charge.
Beyond installation, Haosheng's seasoned engineers are dedicated to empowering your workforce with extensive start-up training, imparting comprehensive knowledge on the machine's functionalities, enabling your team to operate it proficiently and confidently.
Our training is bespoke, tailored specifically to meet your unique needs, and the agenda is crafted in collaboration with you, ensuring 100% satisfaction.
2.Warranty Services
Within the warranty period, should you require any replacement parts for your machine, we pledge to supply them swiftly, minimizing any potential downtime.
3.Customer Service
We provide a comprehensive suite of services, including robust support, a swift supply of spare parts, and prompt maintenance options. Our services are delivered through remote assistance or the quick deployment of local engineers, ensuring your paper sheeter operates flawlessly and efficiently at all times.
After Sales Service
Experience the pinnacle of service excellence: Our team of professional engineers are ready to offer comprehensive online technical guidance tailored to your needs.
Warranty: Enjoy peace of mind with our 1 year warranty from the moment you receive your machine. We are committed to providing complimentary spare parts throughout the warranty period. (Freight charges apply)
Main Technical Parameter:
1. Dimensions of the machine: An impressive 19000*5200*2530mm, designed to encapsulate both power and precision;
2. Weight: An industrious 22000kgs, ensuring stability and durability for high-performance operations.
3. Voltage: 380V, 108kw, 3Phase - engineered to deliver consistent power performance.
4. Packaging: Securely housed in a 40HQ Container+40HQ Container for safe and efficient transport.
5. Cutting Paper Reference Weight: Capable of handling paper substances from 80 to 1000GSM, versatile for diverse production needs.
6. Cutting Accuracy: Precision engineered to ±0.15mm, ensuring meticulous cuts every time.
(Based on the density, volume, and material of the web, the cutting length precision is an exceptional ±0.1mm for 1000mm, or within ±0.1% during acceleration or deceleration.
Note: The above data presuppose stable operation and adherence to correct operating procedures. When the number of paper rolls is one, the specified paper cutting length is maintained accurately.
7. Cutting Length: Adaptable range from 400mm to 1650mm, providing flexibility for various project scales.
8. Reel Diameter: Accommodates reels between 700mm and 1800mm, maxing out at a robust 71.
9. Maximum Paper Cutting Width: Supports a substantial width up to 1500mm, catering to broad production requirements.
10. Number of Slitter Knife: Equipped with 3 pairs for precise trimming, ensuring clean cuts.
11. Air Pressure Source Requirements: Operates efficiently with a requirement of 0.8Mpa.
12. Maximum Stack Height: Reaches a towering Max. 1500mm, including the pallet for high-volume stacking.
13. Roll Body: Constructed from steel tube with a surface of Chrome Plating, combining strength with a sleek finish.
Function description:
1. UNWINDER STAND (Equipped with a motorized brake system, our machine ensures seamless paper handling.)
Type: Double-arm configuration designed to accommodate paper cores. 3"6"12" Roll Rack
Engineered with two unwind pick-up types positioned at the rear, this robust structure comfortably supports reels weighing approximately2500kg. Hydraulic control enables smooth up and down motions, precisely managed from the console via solenoid valve selectors.
Oil pressure facilitates seamless movement of paper arms, enabling quick, stable, and easy lifting and positioning operations.
Brake Device : 4 sets
Each disc comprises 4 brake units, with the main panel offering streamlined brake and unwind control. The PLC dynamically adjusts reel rotation tension, synchronizing perfectly with input from the operator. A tension sensor roll, connected to the PLC, ensures precise tension application during unwinding.
Located at the base of the guide roll, tension sensors send electric signals to the controller, facilitating automatic unwinder brake adjustments to maintain ideal tension levels.
Employing Italy's RE tension control system alongside high-quality pneumatic components, we assure the brake control system's stable operation and precise aerodynamic actions.
2. Cutting Unit (sycho)
The Double KNIFE cutting unit features a synchronized rotary cutting knife, akin to scissors, for smooth and precise cuts across paper ranges of 150gsm to 1000gsm. Powered by Japan Nidec (UK CT), the knife roller ensures impeccable cutting precision and stability. The gear mechanism, devoid of clearance, maintains tool stability, effectively eliminating scratches and light spots for a flawless edge finish.
3. Electronic control
Integrating Siemens PLC from Germany and Japan Nidec (UK CT) servo drive control systems, our electric control part simplifies operations, allowing direct touchscreen input for cutting lengths, quantities, and finished product totals. High-efficiency energy-saving technologies reduce electricity consumption and production costs, while the servo-driven rotary knife shaft enhances performance.
4. Delivery section with automatic paper handling equipment (Jogger and vibrating devices)
Designed for optimal paper stacking, the lift system elevates paper stacks to significant heights, automatically dropping them as needed. Equipped with a three-sided shake finishing function and a vibrationally positioned fixed plate, the stacker table ensures precision and safety. Adjustable side plates improve simplicity and operational safety.
5. Department of Transportation
Our innovative patent agencies adjustable ratio wheel and user-friendly operation offer a precise structure that, thanks to a unique slow synchronization and cutting-edge buffer speed bumps, ensures that during the high and low differential paper folding process, the paper remains unscathed, avoiding any trace or spots even on delicate surfaces.
6. The New Anti-Curvature Device (Dual Decurler System)
This advanced system proficiently eliminates curls from paper rolls, ensuring a flatter paper surface that significantly enhances roll tension stability, optimizing your production process.
Decurler Bar: Expertly crafted with steel and supported by high-quality bearings, this bar's surface is elegantly finished with durable chrome plating for enhanced performance.
Paper Roll: Enhanced with a superior chrome-plated surface for increased durability and smoothness.
7. Automatic Marking Machine (Tab Inserter Device)
With precision counting capabilities, operators can effortlessly input data via the user-friendly man-machine interface,
allowing for seamless insertion and tracking of paper quantity based on pre-established settings.
A specialized device introduces a paper-tab into the pallet, enhancing the organization and tracking of your production.
Operators can preset the exact number of sheets between each tab, ensuring precise quantity control and management.
Tabs are strategically inserted into pallets to maintain paper direction and streamline operations.
With the PLC monitoring sheet counts, a tab is inserted automatically once the preset quantity is reached,
ensuring precise separation between sheets in the ongoing pallet.
The tab-inserter, seamlessly controlled by the PLC or manually via two intuitive keys,
handles both the insertion of the paper strip and its precise cutting for optimal functionality.
8. Slitting Knife
Our slitting & trimming knives can be swiftly and automatically changed by an intelligent and precise mechanical hand system, elevating your production efficiency to new heights. This system adapts to various cutting requirements with options like electronic knives, automatic, manual, Siamese, and press-cutting types, offering diverse solutions for your cutting needs.
9. Tubes and Pipes for Dust Removal System
This system efficiently removes dust post-longitudinal cutting, comprising a high-capacity suction cavity and piping for a cleaner operational environment.
10. The Main Machine Structure
Our machine's main structure benefits from rigorous finite element and mechanical vibration analysis. Utilizing premium nodular cast iron for an integrated design and precision machining, it minimizes resonance between transmission components, ensuring stable operation and prolonging the life of bearing parts.
11. Static Eliminating System
Equipped with an anti-static bar, this system effectively neutralizes static electricity from sheets, safeguarding your production quality.
12. Full Mesh Belt
Utilizing a full-width mesh belt, our conveyor system enhances paper surface smoothness and eliminates the risk of edge impact. The included suction fan device ensures secure paper handling even during high-speed operations, promoting stability and efficiency.
13. Pallet Pile Weighing & Height Measurement
Our weighing system, employing trusted German technology, precisely displays pallet pile weights in real-time. Its 4-horizontal and 4-vertical structure prevents scale damage and measurement errors due to displacement.
Height is accurately measured using a laser rangefinder. The laser sensor calculates the height of the paper pile by measuring the flight time or photoelectric signal amplitude of reflected laser pulses, ensuring precise data.
14. Experience seamless infrared alignment with our auto-adjustment feature.
Paper rolls alignment: Simply input the width on the intuitive touch screen, and watch as the auto-alignment system flawlessly positions the front and back paper rolls. This precision prevents any looseness or wrinkles resulting from misalignment, significantly reducing waste. Seamlessly integrated with our order auto-changing system, it operates under the precise control of a servo motor. Equipped with a CCD correction sensor, it fully supports EPC and LPC line tracking, ensuring unparalleled accuracy every time.
15. State-of-the-art dedusting system
Our innovative dedusting system features a blue high-viscosity roller that efficiently captures dust from the paper. Followed by a white dedust roller, powered by a cylinder, it expertly removes dust from the blue roller. Effortlessly peel off the viscous film on the white roller, providing the most effective solution for eliminating paper dust at high speeds. This system effectively resolves the challenges associated with paper surface dust, ensuring flawless performance.
About US
ZHEJIANG HAOSHENG INTELLIGENT EQUIPMENT CO.,LTD.
HOUSENG is a leading company in China to produce sell sheet cutting machine /reel to sheet paper ,HOUSENG on extensive experience and fast develop speed in this field. Start from 2001, high performance models have evolved thanks to the commitment and know-how of our employees, intensive research and development, and the steady exchange with our customers on their needs and ideas .
In the light of such policies as adapting to market demands, basing on science&technology and seeking market share through quality, HOUSENG aims to reduce cost and market competition, providing better services for customer at home and abroad, and help customers to obtain greater benefits. |
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