Model: EXC-1500 - Elevate your production capabilities with our state-of-the-art EXC-1500 model. This cutting-edge solution is meticulously engineered to streamline and significantly enhance your paper board cutting and production processes. Experience the pinnacle of efficiency and precision with a device that promises unmatched reliability and performance.
Product Description
1. Introducing the EXC Series Double Knife Sheeter, a masterpiece melding modern engineering with exquisite design. This cutting-edge device harnesses a synchronic rotary mechanism fueled by a powerful AC servo motor, ensuring exceptional precision and impeccably clean cuts with every operation. With this groundbreaking technology, elevate your cutting capabilities to extraordinary heights, setting a new benchmark in the industry.
2. Experience the zenith of cutting precision with our patented embedded cutting head design. This unique feature guarantees a perfectly straight cross profile, effortlessly eliminating troublesome fiber pull-out and unwanted paper edges. Masterfully crafted to handle an array of materials, including cardboard, coated paper, Kraft paper, culture paper, and beyond, this innovative system manages weights reaching up to 1000gsm, providing unmatched versatility and pristine results at every turn.
3. The HOUSENG machine embodies the pinnacle of excellence in sheet cutting production, earning the trust of leading cosmetics and pharmaceutical packaging brands worldwide. Its zero-risk, enduring reliability ensures your products achieve top-tier quality, decreased costs, and heightened efficiency. Choose this distinguished machine to propel your business confidently into the future, guaranteeing success through innovation and assured reliability.
4. Revolutionize your cutting processes with our state-of-the-art infrared automatic alignment system. This sophisticated machine allows seamless input of desired widths via the intuitive touchscreen, enabling automatic roll alignment that eradicates loose ends and wrinkles. Harmoniously linked with infrared automatic calibration, it adeptly adjusts to dynamic paper size changes, while the servo motor control, CCD correction sensors, and EPC/LPC line tracking guarantee superior precision and minimal waste.
Application
Cutting reel (roll paper) into sheets: Discover unparalleled precision and enhanced productivity with our state-of-the-art High-Speed Reel to Sheet Cutter, specifically designed for Coated and Kraft Paper. This outstanding machine is meticulously crafted to transform reel paper into flawlessly cut sheets, redefining the benchmarks of paperboard cutting and production excellence. Embrace this cutting-edge innovation to achieve extraordinary accuracy and swift performance, setting a new precedent in the industry.
Technicals
Unveil the groundbreaking Advanced Slitting Machine by HOUSENG MACHINE, a true masterpiece of modern engineering. This exceptional machine is meticulously crafted to elevate the art of paper cutting to new heights. Specifically designed for supreme performance in Paper Mills and Printing Houses, it establishes unparalleled benchmarks in both efficiency and precision. With each use, anticipate nothing short of premium cutting excellence.
Step into a world of seamless processing with our meticulously choreographed stages: from Unwinding to precise Feeding, through meticulous Cutting, efficient Conveying, and systematic Collecting. Every phase has been intricately optimized to enrich workflow fluidity, driving productivity and operational excellence to their pinnacle.
Prestigious International CertificationsThis model stands as a proud bearer of the prestigious CE Certification and ISO 9001:2015, underscoring its uncompromising commitment to international standards of quality and compliance. It serves as a hallmark of the superior craftsmanship and unwavering reliability inherent in our state-of-the-art machinery.
Comprehensive Standard Configuration
(1) The base paper holder clamping arm is a true engineering marvel, skillfully crafted from high-grade ductile iron through a specialized casting process. This design guarantees extraordinary strength and longevity, delivering unrivaled safety and dependability for the base paper holder clamping arm.
(2) Outfitted with original bearings from the world-renowned F.AG & NSK, this machine assures unparalleled reliability and consistent performance over the long haul. Count on the robust endurance and precision of these premier components to uphold your cutting needs.
(3) Our state-of-the-art system integrates elite imported electrical components sourced from industry giants: Siemens and Mayor of Germany, Dichtomatik of Germany, and the illustrious Nidec of Japan, formerly CT UK. This ensures top-tier quality and steadfast dependability in every operation.
(4) The conveyor belt, acquired from the prestigious Germany Siegling brand, guarantees smooth, efficient processes with superior performance delivery, ensuring each operational stage advances flawlessly.
(5) Achieving remarkable cutting precision of ±0.15mm, this machine operates at an impressive velocity of up to 400 cuts per minute. This innovation dramatically enhances productivity and operational efficiency, setting new industry standards.
(6) The back cutting knife, meticulously forged from premium German tungsten steel, is celebrated for its precision and steadfast stability. Its easily adjustable blade retains sharpness and form, providing consistent, dependable performance without deformation.
(7) Our intuitive touchscreen interface supports both English and Chinese languages, offering seamless control and versatile operation. Tailored to cater to a global audience, it ensures user-friendly interaction and expanded functionality.
Services
1. Installation & TrainingTop-Tier Installation & Expert Training
Our highly skilled technicians will visit your facility to provide a seamless installation and initiate the machine start-up process, guaranteeing an effortless and flawless experience that meets your highest expectations. This unparalleled service comes at no additional cost, offering you exceptional value.
In addition to installation, Haosheng's distinguished engineers are committed to empowering your team with comprehensive and insightful start-up training, providing thorough insights into the machine's functionalities, enabling your team to operate it with enhanced skill and unwavering confidence.
Our training is meticulously customized, perfectly tailored to align with your specific requirements. The agenda is crafted in collaboration with you, ensuring absolute satisfaction and operational excellence.
2. Warranty Services
During the warranty period, should you require any replacement parts, we promise a rapid supply, minimizing any possible downtime and keeping your operations running smoothly.
3. Customer Service
We offer a comprehensive suite of premium services, featuring robust support, rapid spare parts supply, and timely maintenance solutions. Our services are available through advanced remote assistance or the prompt deployment of local engineering experts, ensuring that your paper sheeter functions seamlessly and efficiently at all times, providing unmatched reliability and peace of mind.
After Sales Service
Experience the Pinnacle of Service Excellence: At Zhejiang Haosheng Intelligent Equipment Co., Ltd., our team of highly skilled and dedicated professional engineers stands ready to offer comprehensive online technical guidance, meticulously tailored to suit your specific needs and preferences. Our promise is to address every query with the utmost precision and care,ensuring you enjoy a seamless and highly satisfactory experience with our premium support system.
Warranty: Relish in complete peace of mind with our extensive 1-year warranty. This robust warranty offers the assurance and confidence you deserve, starting from the moment your cutting-edge machine arrives. We stand firm in our unwavering commitment to provide complimentary spare parts throughout the entire warranty period, ensuring uninterrupted performance and customer satisfaction at all times,though freight charges may apply, ensuring transparency and fairness in our service. Rest assured, our solutions are designed with your best interests in mind.
Main Technical Parameter:
1. Dimensions of the machine: Commanding attention, this spectacular machine showcases dimensions of 19000*5200*2530mm, harmonizing powerful mechanics with refined precision in its superior design.
2. Weight: At 22000kgs, this machine embodies a fortress of stability and longevity, adept at sustaining high-level performance tasks with remarkable resilience.
3. Voltage: Operating at 380V, 108kw, 3Phase, this marvel is ingeniously engineered to ensure relentless and robust power delivery, crucial for demanding applications.
4. Packaging: Meticulously packed in double 40HQ Containers, this strategic packaging guarantees secure and efficient transportation.
5. Cutting Paper Reference Weight: Ingeniously crafted to handle paper substances ranging from 80 to 1000GSM, this adaptable machine meets diverse production needs with seamless efficiency.
6. Cutting Accuracy: Tailored for superior precision, the machine accomplishes a remarkable accuracy of ±0.15mm, ensuring precise cuts and elevating production excellence.
(Based on the sophisticated balance of density, volume, and web material, the cutting length precision hits ±0.1mm for 1000mm, or upholds an exceptional ±0.1% precision during speed variations.
Note: The outlined data depend on stable operation and rigorous adherence to prescribed operating protocols. When using a single paper roll, the cutting length remains consistently precise.
7. Cutting Length: Providing a versatile range of 400mm to 1650mm, this specification offers unparalleled adaptability for projects of varying scales and complexities.
8. Reel Diameter: Skillfully designed to handle reels from 700mm to 1800mm with a peak output of 71, addressing a broad spectrum of operational demands.
9. Maximum Paper Cutting Width: Supporting an impressive width up to 1500mm, this machine effortlessly fulfills extensive production requirements.
10. Number of Slitter Knife: Equipped with 3 pairs, it ensures precise trimming for immaculate, sharp cuts in every operation.
11. Air Pressure Source Requirements: Functions optimally with an air pressure of 0.8Mpa, ensuring peak performance.
12. Maximum Stack Height: Achieving an astounding maximum height of 1500mm, including the pallet, this feature is designed for high-volume stacking needs.
13. Roll Body: Expertly constructed from a steel tube with a sleek and robust Chrome Plated surface, merging remarkable strength with an elegant finish.
Function description:
1. UNWINDER STAND (Our innovative machine is outfitted with an advanced motorized brake system that assures smooth and uninterrupted paper management, no matter the operational demands. This translates to unmatched dependability and peak efficiency.)
Type: The Double-arm design is masterfully crafted to support a wide range of paper cores with utmost reliability and precision. 3" 6" 12" Roll Rack
Cleverly constructed with dual unwind pick-up options located at the rear, this sturdy framework expertly manages reels, boasting an impressive weight capacity of approximately2500kg. Precision hydraulic control enables seamless vertical movements, orchestrated flawlessly from the console with intuitive solenoid valve selectors, ensuring maximum precision.
Oil pressure facilitates effortless maneuvering of paper arms, guaranteeing quick, stable, and smooth lifting and positioning, enhancing productivity and efficiency.
Brake Device : 4 sets
Each advanced disc comprises 4 sophisticated brake units. The main panel offers efficient brake and unwind management. The PLC dynamically calibrates reel rotation tension, perfectly synchronizing with operator input. A tension sensor roll, connected to the PLC, ensures accurate tension application during unwinding.
Located strategically at the guide roll's base, tension sensors relay electrical signals to the controller, enabling automatic unwinder brake adjustments for maintaining ideal tension levels.
Incorporating Italy's celebrated RE tension control system with superior pneumatic components, we guarantee stable operations and precise aerodynamic control actions in the brake system, delivering unrivaled performance.
2. Cutting Unit (sycho)
The Double KNIFE cutting unit is distinguished by its synchronized rotary cutting knife, mirroring the precision of scissors, it ensures smooth and accurate cuts across paper grades of 150gsm to 1000gsm. Powered by Japan Nidec (UK CT), the knife roller guarantees impeccable cutting accuracy and steadfast stability. The innovative gear mechanism, free of any clearance, enhances tool stability, eliminating scratches and light spots, thus achieving a perfectly finished edge.
3. Electronic control
Featuring seamless integration with Siemens PLC from Germany and Japan Nidec (UK CT) servo drive control systems, our electronic control unit enhances operations, allowing direct input via touchscreen for cutting lengths, quantities, and total outputs. Energy-efficient technologies reduce electricity usage and production costs, with the servo-driven rotary knife shaft boosting overall performance and productivity.
4. Delivery section with automatic paper handling equipment (Jogger and vibrating devices)
Designed for exceptional paper stacking, the lift system raises paper stacks to impressive heights, automatically adjusting them as needed. With a three-sided shake finishing feature and a vibrationally guided fixed plate, the stacker table ensures precision and safety. Adjustable side plates further enhance convenience and operational safety.
5. Department of Transportation
Our cutting-edge patent agencies adjustable ratio wheel, combined with user-friendly operation, presents a sophisticated structure. Thanks to innovative slow synchronization and advanced buffer speed bumps, the high and low differential paper folding process is executed flawlessly, preserving quality even on the most delicate surfaces.
6. The New Anti-Curvature Device (Dual Decurler System)
This exceptional system effectively eradicates curls from paper rolls, guaranteeing a consistently flat paper surface that enhances roll tension stability, optimizing your entire production workflow for superior results.
Decurler Bar: Meticulously engineered from top-tier steel, the decurler bar is fortified with premium bearings and a robust chrome-plated finish, offering remarkable durability and performance. Its sleek design ensures consistent quality and unparalleled longevity.
Paper Roll: With an exquisitely polished chrome-plated surface, our paper rolls combine enhanced durability with an extraordinary smooth touch. This ensures superior paper handling and extends the longevity, setting a new standard in quality and reliability.
7. Automatic Marking Machine (Tab Inserter Device)
Experience unparalleled precision with our cutting-edge counting device, crafted to revolutionize operator experience through an intuitive man-machine interface. Simplify data input and elevate operational ease for superior productivity.
Our sophisticated system seamlessly integrates precise paper quantity tracking, aligned meticulously with your predefined settings. Attain peak efficiency by honing in on every process detail, ensuring an optimized workflow.
Unveiling an innovative mechanism, our paper-tab integration redefines production tracking and organization. This breakthrough in workflow management promises enhanced efficiency and cutting-edge innovation.
Operators achieve effortless precision by presetting the exact sheet number between tabs, allowing unparalleled management of quantities. Enjoy supreme operational control with unmatched accuracy.
Strategically positioned tab insertion into pallets maintains ideal paper direction while streamlining processes. This enhances workflow harmony and productivity, optimizing overall operations.
Our sophisticated PLC system ensures precise sheet count monitoring, automatically inserting tabs once the target is reached. This guarantees exact separation, boosting production accuracy and efficiency.
Ensure immaculate sheet separation within pallets, maintaining order and precision in the cutting process for flawless execution and consistency.
The innovative tab-inserter offers effortless operation via PLC or intuitive control keys, providing unparalleled precision in tab placement and enhancing operational versatility.
Excelling in both precision insertion and cutting, our advanced system delivers outstanding functionality, significantly boosting efficiency and reliability.
8. Slitting Knife
Our slitting and trimming knives offer exceptional efficiency, adapting to diverse cutting needs. With an intelligent mechanical hand system, knife changes are swift and seamless. Available in electronic, automatic, manual, Siamese, and press-cutting types, these knives enhance production efficiency and precision.
9. Tubes and Pipes for Dust Removal System
Expertly designed, our dust removal system achieves top-tier efficiency, eradicating dust post-longitudinal cutting. With a powerful suction cavity and dedicated piping, this system ensures a pristine work environment, boosting productivity and cleanliness.
10. The Main Machine Structure
Our machine's main structure exemplifies precision engineering through rigorous finite element and mechanical vibration analysis. Constructed with premium nodular cast iron, it minimizes resonance, ensuring stable, reliable operation and prolonging the lifespan of critical bearing parts.
11. Static Eliminating System
Our state-of-the-art static eliminating system, with an efficient anti-static bar, neutralizes static electricity in sheets, safeguarding production quality and ensuring consistent, reliable performance across all operations.
12. Full Mesh Belt
Our cutting-edge conveyor system features a comprehensive mesh belt for unmatched paper surface smoothness, eliminating edge impact risks. An advanced suction fan device secures paper handling, enhancing stability and operational efficiency even at peak speeds.
13. Pallet Pile Weighing & Height Measurement
Incorporating advanced German technology, our weighing system provides real-time pallet pile weight displays. The unique 4-horizontal and 4-vertical design safeguards accuracy and prevents damage, ensuring reliable, precise weight assessments.
Embark on a journey of remarkable precision with our cutting-edge height measuring system. Utilizing a sophisticated laser rangefinder, this system meticulously deciphers the flight time or amplitude of photoelectric signals from reflected laser pulses. The result? Incredibly precise and consistently reliable data, perfect for elevating your process control to new heights.
14. Experience unmatched infrared alignment through our state-of-the-art auto-adjustment feature, where precision meets efficiency seamlessly.
Step into a realm of unparalleled precision and efficiency with our revolutionary paper rolls alignment system. Effortlessly input your desired width on the intuitive touch screen and witness the magic unfold as the sophisticated auto-alignment system positions your paper rolls with stunning accuracy. This innovation significantly cuts down on waste by eliminating looseness and wrinkles caused by misalignment. Seamlessly integrated with our advanced order auto-changing system, this technology operates under the precise guidance of a high-performance servo motor. Equipped with a CCD correction sensor, it expertly supports EPC and LPC line tracking, guaranteeing exceptional accuracy in every operation.
15. Cutting-edge Dedusting System
Experience the zenith of innovation with our state-of-the-art dedusting system. Featuring a high-viscosity blue roller, it captures and removes even the finest dust particles from paper surfaces with stunning efficiency. Supported by a white dedust roller, driven by a cylinder, it meticulously cleanses the blue roller. The white roller's convenient peel-off viscous film delivers the ultimate in dust elimination for high-speed operations, ensuring impeccably clean and dust-free surfaces. Revel in the unmatched performance and perfection, maintaining cleanliness and quality in your processes with absolute ease.
About US
ZHEJIANG HAOSHENG INTELLIGENT EQUIPMENT CO.,LTD.
HOUSENG is a leading company in China to produce sell sheet cutting machine /reel to sheet paper ,HOUSENG on extensive experience and fast develop speed in this field. Start from 2001, high performance models have evolved thanks to the commitment and know-how of our employees, intensive research and development, and the steady exchange with our customers on their needs and ideas .
In the light of such policies as adapting to market demands, basing on science&technology and seeking market share through quality, HOUSENG aims to reduce cost and market competition, providing better services for customer at home and abroad, and help customers to obtain greater benefits. |
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