Model: EXC-1500 - Elevate your production capabilities to new heights with our state-of-the-art EXC-1500 model. This cutting-edge solution has been meticulously engineered to not only streamline but also significantly supercharge your paper board cutting and production processes. Experience the ultimate in efficiency and precision with a device that stands as a testament to unmatched reliability and exceptional performance.
Product Description
1. Introducing the EXC Series Double Knife Sheeter, a remarkable fusion of advanced engineering and cutting-edge design. This contemporary marvel boasts a synchronic rotary mechanism, skillfully driven by a powerful AC servo motor, which guarantees unrivaled precision and impeccably clean cuts in every operation. Elevate your cutting capabilities beyond ordinary standards with this trailblazing technology, setting a new benchmark of excellence in the industry.
2. Experience the ultimate in cutting precision with our patented embedded cutting head design. This distinctive feature consistently delivers an immaculate straight cross profile, effectively eradicating fiber pull-out and stray paper edges. Ideal for an extensive variety of materials such as cardboard, coated paper, Kraft paper, culture paper, and more, this innovative solution effortlessly handles weights up to 1000gsm, ensuring adaptability and flawless outcomes with every use.
3. The HOUSENG machine embodies unparalleled excellence in sheet cutting production, earning the trust of leading cosmetics and pharmaceutical packaging brands. Its exceptional reliability and zero-risk operation guarantee your products superior quality, cost reduction, and heightened efficiency. Choose this machine to navigate your business toward a future of assured success and groundbreaking innovation.
4. Revolutionize your cutting processes with our state-of-the-art infrared automatic alignment system. This intuitive machine allows for effortless input of desired widths via the touchscreen, enabling automatic roll alignment that prevents loose ends and wrinkles. Seamlessly integrated with infrared automatic calibration, it adapts to dynamic changes in paper size, while the servo motor control, CCD correction sensors, and EPC/LPC line tracking ensure supreme precision and minimal wastage.
Application
Cutting reel (roll paper) into sheets: Step into the future of paper processing with our High-Speed Intelligent Cutting Device for Coated and Kraft Paper. This remarkable machine is a masterpiece of engineering, meticulously designed to transform reel paper into flawlessly crafted sheets with unparalleled precision and efficiency. By integrating this cutting-edge technology into your operations, you will enhance your paperboard cutting and production processes, achieving unparalleled accuracy and speed that redefine excellence in the industry.
Technicals
Discover the revolutionary Advanced Slitting Machine from HOUSENG MACHINE, a technological marvel that redefines paper cutting excellence. Crafted with precision, this device is tailored for unparalleled performance in Paper Mills and Printing Houses, establishing new benchmarks in efficiency and precision. It guarantees superior cutting results with every use.
Immerse yourself in an impeccably orchestrated processing journey featuring stages like: Unwinding, precise Feeding, meticulous Cutting, efficient Conveying, and systematic Collecting. Each phase is expertly configured to ensure a streamlined workflow that maximizes productivity.
Prestigious International CertificationsThis model proudly bears the prestigious CE Certification and ISO 9001:2015, a testament to its compliance with global standards of excellence and quality. It's a shining example of our commitment to superior craftsmanship and the reliability of our cutting-edge machinery.
Comprehensive Standard Configuration
(1) The base paper holder clamping arm is an engineering masterpiece, meticulously crafted from ductile iron through a specialized casting process. This guarantees exceptional strength and durability, providing unmatched safety and reliability.
(2) Outfitted with original bearings from the world-renowned brands F.AG & NSK, this machine promises unrivaled reliability and consistent long-term performance. Experience the endurance and precision of these premier components.
(3) Our state-of-the-art system includes top-tier imported electrical components from industry giants: Siemens and Mayor from Germany, Dichtomatik from Germany, and the distinguished Nidec of Japan, ensuring the highest standards of quality and dependability.
(4) The conveyor belt, sourced from the elite Germany Siegling brand, ensures smooth, efficient operations with high-performance delivery, guaranteeing seamless progression through every stage of operation.
(5) With an impressive cutting precision of up to ±0.15mm, this machine reaches speeds of up to 400 cuts per minute, elevating productivity and operational efficiency to unprecedented levels.
(6) The back cutting knife, crafted from superior German tungsten steel, is celebrated for its precision and unwavering stability. The easily adjustable blade retains its sharpness and form, delivering reliable performance without deformation.
(7) Our user-friendly touchscreen interface supports both English and Chinese languages, providing intuitive control and versatile operation. It is designed to cater to a global user base, ensuring ease of use and enhanced functionality for all users.
Services
1.Installation & Training
Our expert technicians will arrive at your location to execute a seamless installation and initiate the machine start-up process, ensuring an effortless and flawless experience. This exceptional service is offered at no additional cost.
In addition to installation, Haosheng's highly experienced engineers are committed to empowering your team with comprehensive start-up training, providing in-depth insights into the machine's functionalities, enabling your team to operate it with skill and unwavering confidence.
Our training is custom-designed, uniquely tailored to align with your specific requirements, with the agenda meticulously crafted in collaboration with you to ensure absolute satisfaction.
2. Warranty Services
During the warranty period, if you find yourself in need of any replacement parts for your machine, we promise to supply them promptly, minimizing any possible downtime.
3. Customer Service
We offer an all-encompassing suite of services, featuring robust support, rapid spare parts supply, and timely maintenance solutions. Our services are made available through remote assistance or the swift deployment of local engineers, ensuring that your paper sheeter functions smoothly and efficiently at all times.
After Sales Service
Experience the Pinnacle of Service Excellence: At Zhejiang Haosheng Intelligent Equipment Co., Ltd., our team of highly skilled and dedicated professional engineers stands ready to offer comprehensive online technical guidance, meticulously tailored to suit your specific needs and preferences, ensuring that every query is addressed with utmost precision and care,guaranteeing a seamless and satisfactory experience with our support.
Warranty: Relish in complete peace of mind with our extensive 1-year warranty. It provides the assurance and confidence you deserve, commencing from the moment you receive your cutting-edge machine. We stand firm in our commitment to provide complimentary spare parts throughout the entire warranty period, ensuring uninterrupted performance and satisfaction.Though freight charges may apply, we maintain transparency and fairness in our service.
Main Technical Parameter:
1. Dimensions of the machine: This extraordinary masterpiece boasts dimensions of 19000*5200*2530mm. Integrating robust power with precision craftsmanship, it is a testament to superior engineering and design.
2. Weight: Standing with an imposing weight of 22000kgs, this machine is a true bastion of stability and enduring durability, designed for high-performance tasks with unwavering resilience.
3. Voltage: Operating at 380V, 108kw, 3Phase, this powerhouse is meticulously engineered to deliver a consistent and formidable power output, essential for the most challenging industrial operations.
4. Packaging: Expertly packaged in dual 40HQ Containers, ensuring every phase of transport prioritizes security and efficiency, safeguarding the machine's impeccable condition.
5. Cutting Paper Reference Weight: Masterfully crafted to handle paper weights from 80 to 1000GSM, this versatile machine seamlessly adapts to a broad spectrum of production demands.
6. Cutting Accuracy: Designed to achieve high precision, the machine delivers an impressive accuracy of ±0.15mm, ensuring meticulous cuts that enhance overall production quality.
(Based on the intricate interplay of density, volume, and material of the web, the cutting length precision reaches a remarkable ±0.1mm for 1000mm, or maintains an extraordinary ±0.1% accuracy during speed changes, reflecting its superior adaptability.
Note: The aforementioned data are contingent upon stable operation and strict adherence to established operating protocols. When utilizing a single paper roll, the cutting length is maintained with exemplary precision.
7. Cutting Length: Offering an adaptable cutting length range of 400mm to 1650mm, this feature provides unparalleled versatility for projects of all sizes and complexities.
8. Reel Diameter: Accommodates reels from 700mm to 1800mm with a maximum output of 71, catering seamlessly to a diverse array of operational requirements.
9. Maximum Paper Cutting Width: Capable of supporting substantial widths up to 1500mm, this machine effortlessly meets extensive production needs.
10. Number of Slitter Knife: Equipped with 3 pairs, ensuring precision trimming for immaculate and sharp cuts with each operation, enhancing productivity.
11. Air Pressure Source Requirements: Operates efficiently at an air pressure of 0.8Mpa, maintaining optimal performance levels for all tasks.
12. Maximum Stack Height: Achieving a remarkable maximum height of 1500mm, including the pallet, this feature caters to high-volume stacking requirements with ease.
13. Roll Body: Expertly constructed from a steel tube with a sleek, robust Chrome Plated surface, combining exceptional strength with a polished, elegant finish.
Function description:
1. UNWINDER STAND (This high-tech marvel boasts an advanced motorized brake system, ensuring seamless and consistent paper handling across all operational stages. With this cutting-edge solution, you are guaranteed unparalleled reliability and efficiency, maximizing your productivity effortlessly.)
Type: The expertly crafted Double-arm configuration is designed with precision to handle a wide array of paper cores, ensuring absolute dependability and accuracy at every turn. 3" 6" 12" Roll Rack
Ingeniously constructed with dual unwind pick-up types at the rear, this robust framework is engineered to handle reels with a formidable weight capacity of approximately2500kg. Precision hydraulic control ensures flawless vertical movement, meticulously directed from the console using intuitive solenoid valve selectors. This design ensures maximum accuracy and efficiency in every operation.
The oil pressure system enhances seamless maneuverability of the paper arms, providing swift, stable, and effortless lifting. This guarantees precise positioning operations to boost both efficiency and output.
Brake Device : 4 sets
Each disc is equipped with 4 sophisticated brake units, while the main panel offers efficient brake and unwind management. The PLC dynamically calibrates the tension during reel rotation, syncing perfectly with operator input. A tension sensor roll, integrated with the PLC, ensures precise tension application during unwinding.
Strategically positioned at the base of the guide roll, tension sensors send electric signals to the controller. This allows for automatic unwinder brake adjustments to maintain optimal tension levels.
Utilizing the acclaimed RE tension control system from Italy, combined with superior pneumatic components, we guarantee stable operations and precise aerodynamic control in the brake system, resulting in unmatched performance.
2. Cutting Unit (sycho)
The Double KNIFE cutting unit is exceptional with its synchronized rotary cutting knife, emulating the precision of scissors to deliver smooth and exact cuts across paper ranging from 150gsm to 1000gsm. Powered by the renowned Japan Nidec (UK CT), the knife roller assures impeccable cutting precision and unwavering stability. The innovative gear mechanism devoid of clearance ensures tool stability, eliminating scratches and light spots for a flawlessly finished edge.
3. Electronic Control
Integrated with Siemens PLC from Germany and Japan Nidec (UK CT) servo drive control systems, this segment streamlines operations for efficiency. It allows direct touchscreen input for cutting lengths, quantities, and product totals. Our high-efficiency energy-saving technologies help reduce electricity consumption and production costs, with the servo-driven rotary knife shaft enhancing overall performance and productivity.
4. Delivery Section with Automatic Paper Handling Equipment (Jogger and Vibrating Devices)
This system is meticulously designed for exceptional paper stacking, with a lift system that elevates paper stacks to impressive heights, automatically dropping them as needed. The three-sided shake finishing capability and vibrationally positioned fixed plate ensure precision and safety. Adjustable side plates add convenience and enhance operational safety.
5. Department of Transportation
Our innovative patent agencies adjustable ratio wheel, along with user-friendly operation, offers a sophisticated structure. The advanced slow synchronization and buffer speed bumps ensure the high and low differential paper folding process is executed without compromising paper integrity, preserving quality even on the most delicate surfaces.
6. The New Anti-Curvature Device (Dual Decurler System)
This state-of-the-art system effectively removes curls from paper rolls, ensuring a consistently flatter surface and enhancing roll tension stability. It optimizes the entire production process for superior results, boosting your productivity and output.
Decurler Bar: Marvel at the expert craftsmanship of our decurler bar, forged from premium-grade steel and supported by the finest high-quality bearings. The surface, gracefully finished with durable chrome plating, offers extraordinary performance and longevity, making it an indispensable component of our cutting-edge equipment.
Paper Roll: Our paper rolls are enhanced to perfection with a gleaming chrome-plated finish. This exquisite touch not only bolsters durability but also bestows an exceptional smoothness, elevating both quality and longevity. Experience the superb craftsmanship that transforms our paper rolls into a symbol of excellence.
7. Automatic Marking Machine (Tab Inserter Device)
Reach the zenith of precision with our state-of-the-art counting capabilities. This meticulously engineered device empowers operators with an incredibly intuitive man-machine interface, revolutionizing the user experience. Seamlessly input data and embrace operational simplicity like never before.
Our sophisticated system seamlessly integrates and rigorously tracks paper quantities, meticulously aligning with your predefined settings. Achieve optimal efficiency through our unwavering attention to every facet of your processes, ensuring you reach the pinnacle of productivity.
Introducing a groundbreaking mechanism, our paper-tab integration into the pallet revolutionizes the organization and tracking of production processes. It injects maximum efficiency and innovation into your workflow, making it an essential advancement in your operations.
Operators can effortlessly preset the precise number of sheets between each tab, offering unparalleled precision in quantity management. Experience exceptional control over your operations with unrivaled accuracy, ensuring your workflow is managed with finesse.
Our strategic tab insertion into pallets maintains impeccable paper direction while streamlining the entire process. This ensures a harmonious, productive workflow that optimizes operations, enhancing overall efficiency.
Our advanced PLC system meticulously monitors sheet counts with precision, automatically inserting tabs once the set quantity is achieved. This guarantees precise separation between sheets, elevating production accuracy and operational efficiency to new heights.
This feature ensures immaculate separation between sheets in the ongoing pallet, maintaining orderliness and precision throughout the cutting process. It guarantees flawless execution, providing you with a seamless operational flow.
The innovative tab-inserter, operated effortlessly via the PLC or through intuitive user-friendly keys, offers unmatched control and precision in tab placement. Enhance your operational versatility with this advanced feature.
This cutting-edge system excels in both the insertion and precise cutting of paper strips, delivering optimal functionality that significantly enhances operational efficacy and reliability. Trust in a solution that elevates your process to new standards of excellence.
8. Slitting Knife
Our slitting and trimming knives are renowned for their high efficiency and adaptability to diverse cutting needs. Featuring an intelligent mechanical hand system, they allow for swift and effortless changes. From electronic to automatic, manual, Siamese, and press-cutting types, each option is designed to elevate production efficiency while achieving unparalleled cutting precision.
9. Tubes and Pipes for Dust Removal System
Experience unrivaled efficiency with our expertly crafted dust removal system, designed to eradicate dust post-longitudinal cutting efficiently. The high-capacity suction cavity and dedicated piping ensure a pristine operating environment, significantly boosting productivity and maintaining cleanliness.
10. The Main Machine Structure
Our machine's main structure showcases precision engineering at its finest. Utilizing rigorous finite element and mechanical vibration analysis, we employ premium nodular cast iron for a cohesive design that minimizes resonance. This ensures reliable, stable operation while extending the lifespan of vital bearing parts, exemplifying engineering excellence.
11. Static Eliminating System
Our state-of-the-art static eliminating system, equipped with an efficient anti-static bar, effectively neutralizes static electricity in sheets. This cutting-edge innovation safeguards production quality, providing consistent and reliable performance across every operation, ensuring the highest standards are met.
12. Full Mesh Belt
Our innovative conveyor system, complete with a comprehensive mesh belt, guarantees unmatched paper surface smoothness while eliminating edge impact risks. The advanced suction fan device ensures secure paper handling even at peak speeds, enhancing stability and operational efficiency throughout.
13. Pallet Pile Weighing & Height Measurement
Incorporating esteemed German technology, our precise weighing system provides real-time display of pallet pile weights. Its unique 4-horizontal and 4-vertical construction prevents scale damage and measurement inaccuracies, delivering reliable and precise weight assessments, ensuring utmost accuracy in every operation.
Experience ultimate precision with our advanced height measuring system, meticulously designed with a sophisticated laser rangefinder. This state-of-the-art technology captures the flight time or the amplitude of photoelectric signals from reflected laser pulses, delivering exceptionally accurate and reliable data. Optimize your process control with the unparalleled precision that only our system can provide.
14. Embark on a journey of flawless precision with our cutting-edge infrared alignment technology. Our auto-adjustment feature ensures seamless precision and efficiency, revolutionizing the way you achieve alignment and accuracy.
Unleash the pinnacle of precision and efficiency with our revolutionary paper rolls alignment system. Simply input your desired width using the intuitive touch screen, and watch as our sophisticated auto-alignment system works its magic. It ensures paper rolls are positioned with breathtaking accuracy, minimizing waste by eliminating looseness or wrinkles from misalignment. Harmoniously integrated with our advanced order auto-changing system, this technology operates under the meticulous control of a high-performance servo motor. Equipped with a CCD correction sensor, it supports EPC and LPC line tracking, delivering exceptional accuracy with every operation. Experience precision like never before.
15. State-of-the-Art Dedusting System
Elevate your operations with our pioneering dedusting system, a beacon of innovation. The high-viscosity blue roller efficiently captures and removes dust from paper surfaces with unmatched efficacy. This system is complemented by a white dedust roller, driven by a cylinder, which skillfully cleanses the blue roller of dust. The white roller's peel-off viscous film offers the ultimate dust elimination solution for high-speed operations, guaranteeing pristine, dust-free surface conditions. Achieve unrivaled performance and perfection in cleanliness and quality, providing the hallmark of excellence in your processes.
About US
ZHEJIANG HAOSHENG INTELLIGENT EQUIPMENT CO.,LTD.
HOUSENG is a leading company in China to produce sell sheet cutting machine /reel to sheet paper ,HOUSENG on extensive experience and fast develop speed in this field. Start from 2001, high performance models have evolved thanks to the commitment and know-how of our employees, intensive research and development, and the steady exchange with our customers on their needs and ideas .
In the light of such policies as adapting to market demands, basing on science&technology and seeking market share through quality, HOUSENG aims to reduce cost and market competition, providing better services for customer at home and abroad, and help customers to obtain greater benefits. |
|
Audited Supplier 
){kind=link}