Model: EXC-1500 - Introducing our cutting-edge Model EXC-1500, a marvel of engineering designed for precision slitting of coated paper and cardboard. Experience unparalleled efficiency and versatility with our state-of-the-art technology.
Product Description
1. The EXC series double knife sheeter showcases an innovative and sophisticated design featuring a synchronic rotary system, driven by a robust, high-power AC servo motor. This cutting-edge mechanism ensures unparalleled precision and a clean cut, setting a new standard in the industry.
2. Boasting our patented embedded cutting head design, the machine delivers a perfectly straight cutting cross profile, meticulously avoiding any fiber pull-out. This is a crucial feature for eliminating paper hairs, making it ideal for an extensive range of materials including cardboard, coated paper, Kraft paper, culture paper, art paper, duplex, and packaging paper, accommodating thicknesses up to 1000gsm.
3. At HOUSENG, we specialize in crafting exceptional sheet cutters, trusted by leading cosmetics and pharmaceutical packaging companies worldwide. Our machines are engineered for longevity, ensuring a risk-free, seamless operation for your products. Consider our machinery to elevate quality, reduce costs, and enhance operational efficiency.
4. Featuring an advanced infrared automatic alignment system, our machine simplifies roll and edge alignment with just a touch screen input of the width. This technology ensures precise automatic alignment of both front and back rolls, minimizing the risk of loose and wrinkled materials due to misalignment during receipt and threading, effectively reducing waste. The system works in harmony with an infrared automatic calibration system, enabling automatic adjustments to paper size, with operations managed by a servo motor. The correction system utilizes a CCD correction sensor and is compatible with EPC and LPC line tracking.
Application
Cutting reel (roll paper) into sheets: Our cutting-edge Versatile Slitting Machine is meticulously engineered to transform large reels of roll paper into perfectly-sized sheets with precision and efficiency. Designed by Zhejiang Haosheng Intelligent Equipment Co., Ltd., this machine is superbly equipped to handle coated paper and cardboard, ensuring seamless cutting for high-quality results every time.
Technicals
Renowned under the HOUSENG MACHINE brand, our versatile solutions are predominantly designed for precise paper cutting, widely employed in Paper Mills and Printing Houses, among other sectors.
Our streamlined process seamlessly integrates multiple stages including: Unwinding - Feeding - Cutting - Conveying - Collecting, offering unparalleled efficiency.
Global Recognitions and CertificationsOur commitment to excellence is backed by prestigious certifications, including CE Certification and ISO 9001:2015, which attest to our rigorous quality standards.
Comprehensive Standard Configuration Details
(1) Our base paper holder clamping arm, crafted from high-strength ductile iron using a unique casting process, promises unmatched durability and safety, ensuring it remains deformation-free.
(2) The machine's engineering excellence is highlighted by the use of original F.AG & NSK imported bearings, guaranteeing reliability and longevity.
(3) Our equipment incorporates premium imported electrical components from globally acclaimed brands such as Siemens and Mayor from Germany, Dichtomatik from Germany, and Nidec from Japan (formerly CT UK).
(4) A testament to German engineering precision, the conveyor belt is sourced from the prestigious Siegling brand, ensuring flawless operation.
(5) Our machine achieves exceptional cutting accuracy of up to ±0.15mm, with an impressive operational speed reaching up to 400 cuts per minute.
(6) Featuring a rear cutting knife made from German tungsten steel, this element ensures high precision and deformation resistance, with blades designed for effortless adjustments.
(7) User-friendly bilingual touch screen interface available in both English and Chinese, simplifying operation across diverse user bases.
Services
1.Installation & Training
We offer expert installation services with our highly skilled technicians who travel directly to your location to set up and initiate your machines at no additional cost to you.
Alongside the installation, Haosheng's seasoned engineers will provide your team with in-depth start-up training on the machine's operations, ensuring they can operate it with proficiency and confidence.
Our training is meticulously customized to meet the specific needs of each customer, and the training schedule is thoughtfully crafted in collaboration with the customer - this approach ensures complete customer satisfaction.
2.Warranty Services
Throughout the warranty period, should you require any replacement parts for the machine, we promise swift delivery to keep you operational.
3.Customer Service
We provide an extensive array of services, including comprehensive support, timely spare parts supply, and efficient maintenance. With remote assistance or direct organization of local expert engineers, we ensure the seamless operation of your paper sheeter at all times.
After Sales Service
Our commitment is to provide the highest quality service, ensuring complete customer satisfaction.: Our team of professional engineers is ready to deliver comprehensive online technical guidance, ensuring that you receive expert support whenever you need it..
Warranty: Rest assured with our 1 year warranty, which takes effect upon receiving the machine. During this period, we will provide spare parts free of charge, ensuring uninterrupted performance and peace of mind throughout the warranty period.. (Please note that freight charges apply)
Main Technical Parameter:
1. Measurement of the machine: A formidable giant at 19000*5200*2530mm; designed to handle extensive tasks with grace and efficiency.
2. Weight: Robust and sturdy with a weight of 22000kgs, ensuring stability and durability.
3. Voltage: Operates on 380V, 108kw, 3Phase-engineered for powerful performance and energy efficiency.
4. Package: Conveniently packed in two 40HQ Containers, optimizing storage and transportability.
5. Reference weight of cutting paper: Suitable for a diverse range from 80-1000GSM, accommodating various paper grades effortlessly.
6. Cutting accuracy: Precision at its best with a tolerance of +- 0.15mm, ensuring immaculate cuts every time.
(Based on the density, volume, and material of the web, expect cutting length precision of ±0.1mm for 1000mm, ensuring consistent results even during acceleration or deceleration.
The above data reflects optimal performance derived from stable operation and adherence to correct procedures, particularly noted when cutting a single paper roll to the exact specifications.
7. Cutting length: Versatile range from 400-1650mm, catering to diverse cutting needs.
8. Reel diameter: Accommodates reels from 700mm to a maximum of 1800mm (71), offering flexibility in production.
9. Maximum paper cutting width: A generous 1500mm, suitable for a variety of applications.
10. Number of slitter knife: Equipped with 3 pairs for efficient trimming tasks.
11. Air pressure source requirements: Requires a steady 0.8Mpa for optimal performance.
12. Max. Stack height: Reaches a maximum of 1500mm including pallet, facilitating high-volume operations.
13. Roll Body: Constructed from robust steel tube with a sleek chrome-plated surface for enhanced durability and performance.
Function description:
1. UNWINDER STAND (Equipped with a state-of-the-art motorized brake system, this feature ensures seamless integration and flawless operation.)
Type: Innovative double arm design tailored specifically for paper core processing. 3" 6" 12" Roll Rack
This robust unit boasts 2 unwinds pick-up type, strategically positioned at the rear of the machine, engineered to accommodate reels weighing approximately2500kg, offering unrivaled support. Hydraulically driven, the up and down movements are intuitively managed via a console-controlled selector for solenoid valves, delivering on-demand precision.
Oil pressure mastery ensures the paper arm's flawless closing, moving, and lifting with ease, offering a stable, rapid, and user-friendly operation.
Brake Device : 4 meticulously engineered sets
Each disc features 4 pcs of brake, integrating a versatile main panel control for the brake unwind control. With PLC controlling reel rotation 8 times per cycle, it precisely adjusts tension. The operator sets initial tension, while a tension sensor roll in the unwinding section links with PLC to ensure real tension values are maintained effectively.
Tension sensors, strategically placed on the guide roll's bottom, transmit precise electric signals ensuring automated brake control, maintaining target tension seamlessly.
We incorporate the ITALY RE tension control system, paired with premium pneumatic components, to uphold the brake control system's stability and aerodynamic precision.
2. Cutting Unit (synchro)
Our Double KNIFE cutting unit features a synchronized rotary cutting knife, mimicking scissors to deliver smooth, precise cuts for paper ranging from 150gsm to 1000gsm. The knife roller, powered by the superior Japan Nidec (UK CT) driver, utilizes a precision rotary sheeter groove crafted by advanced imported processing technology for unmatched accuracy and stability. With a high-quality, no-clearance gear design, it ensures tool stability at high speeds, resolving scratch and light spot issues to provide a clean, crisp edge.
3. Electronic control
Our electric control system, integrating Siemens PLC from Germany and Japan Nidec (UK CT) servo drive technology, enhances convenience and automation. Input cutting length, quantity, and product totals directly via touchscreen, with real-time display of actual metrics. Achieve high efficiency and energy conservation with the Japan Nidec (UK CT) servo drive rotary knife shaft, complemented by an energy storage tank, minimizing power usage and optimizing production costs.
4. The delivery section employs automatic paper set equipment (Featuring jogger and vibrating devices)
Elevate and stack paper to considerable heights, automatically lowering as needed. The stacker table, equipped with three-side shaking and a fixed plate, vibrates and positions papers laterally on each pallet, while a jogger fronts the pallet. Two side plates, adjustable as necessary, use high-quality pneumatics and hand-wheel amplitude adjustments for operational simplicity and safety.
5. Department of transportation
Our patent-pending adjustable ratio wheel, combined with a user-friendly operation and precision engineering, ensures a seamless paper folding process. Thanks to advanced synchronization and innovative buffer speed bumps, the machine handles high and low paper differentials effortlessly, avoiding harsh impacts. This superior design minimizes the risk of paper scratches or blemishes, maintaining a pristine finish.
6. Introducing the New Anti-curvature Device (2 sets of Decurler)
This innovative device effectively removes curl from paper rolls, achieving a perfectly flat finish that enhances the stability of paper roll tension.
Decurler Bar: Constructed from steel with bearing support, the bar features a surface of chrome plating, ensuring durability and performance.
Paper Roll: Finished with a sleek chrome plating for superior quality and longevity.
7. State-of-the-Art Automatic Marking Machine (Featuring a Tab Inserter Device)
With precision counting capabilities, operators simply input data on the user-friendly interface.
After specifying the number of sheets, the system marks the paper according to preset parameters.
A specialized device inserts a paper tab into the current pallet.
Operators pre-set the number of sheets between each tab.
Tabs are strategically inserted into pallets in the direction of paper flow.
The PLC system ensures precise sheet counting, automatically inserting a tab when the desired count is reached.
This process occurs seamlessly between the sheets of the active pallet.
The tab inserter is managed by the PLC for automatic control or can be manually operated via two dedicated keys,
one for feeding the paper strip and the other for cutting it efficiently.
8. Precision Slitting Knife
Experience enhanced production efficiency with our rapid automatic slitting & trimming knife system. Smart mechanical hands quickly adapt to frequent size changes. Tailor your cutting needs with various knife types, including electronic, automatic, manual, Siamese, and press-cutting, ensuring versatile and precise solutions for any requirement.
9. Comprehensive Dust Removal Tubes and Piping System
This sophisticated system eliminates dust following longitudinal knife cuts, featuring a robust suction cavity and piping setup for effective dust management.
10. Robust Main Machine Structure
Engineered with high-quality nodular cast iron and optimized through finite element and mechanical vibration analyses, the main machine structure delivers exceptional stability and longevity. Precision machining eliminates resonance between transmission components, ensuring smooth operation and extended bearing life.
11. Advanced Static Eliminating System
Our anti-static bar thoroughly removes static from sheets, ensuring optimal performance and safety.
12. Full Mesh Belt Conveyor System
Utilizing a full-width mesh belt, this system enhances paper surface smoothness, eliminates edge impact risks, and ensures stable, high-speed operation. Equipped with a suction fan, the mesh belt provides complete width adsorption, optimizing paper conveyance.
13. Innovative Pallet Pile Weighing & Height Measurement
Our weighing system, featuring German technology and a 4-horizontal and 4-vertical structure, accurately displays pallet pile weight on the lifting platform, preventing scale damage and ensuring measurement precision.
The height measurement utilizes a laser rangefinder, calculating height using laser pulse flight time or photoelectric signal amplitude, offering precise and efficient results.
14. Infrared Alignment Auto-Adjustment
Paper rolls alignment: Experience seamless precision with our advanced paper rolls alignment feature. Simply input the width on the touch screen, and witness the automatic alignment of front and back paper rolls with unparalleled accuracy. Say goodbye to loose ends and unsightly wrinkles caused by incorrect alignment, and embrace minimal waste. This innovative system works in perfect harmony with the order auto-changing system, all comprehensively controlled by a state-of-the-art servo motor. Equipped with a CCD correction sensor, it fully supports EPC and LPC line tracking for optimal performance.
15. Dedusting System
The robust blue high-viscosity roller is engineered to effectively capture and absorb dust from the paper surface. This is followed by the white dedust roller, driven by a cylinder, which seamlessly removes the adhered dust from the blue roller. The easy-to-remove viscous film on the white roller ensures that this system is the most efficient solution available today for eliminating dust from paper surfaces, even at high speeds. It expertly tackles dust-related challenges, ensuring smooth and uninterrupted operations.
About US
ZHEJIANG HAOSHENG INTELLIGENT EQUIPMENT CO.,LTD.
HOUSENG is a leading company in China to produce sell sheet cutting machine /reel to sheet paper ,HOUSENG on extensive experience and fast develop speed in this field. Start from 2001, high performance models have evolved thanks to the commitment and know-how of our employees, intensive research and development, and the steady exchange with our customers on their needs and ideas .
In the light of such policies as adapting to market demands, basing on science&technology and seeking market share through quality, HOUSENG aims to reduce cost and market competition, providing better services for customer at home and abroad, and help customers to obtain greater benefits. |
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